Understanding the performance of cold-formed steel frame wall systems in fires to design for superior fire resistance. This project will develop new light gauge steel frame (LSF) wall systems with superior fire resistance rating and associated design rules to enable innovative and safe applications of these wall systems in various building applications. This will enable expansion of the worldwide market for LSF wall systems by the industry partner.
Innovative and safe design solutions for aluminium façade systems. This project plans to develop design rules and mullion profiles to support the use of façades using aluminium members with complex shapes. The façade is of great importance to the structural safety, energy efficiency and aesthetics of a building. Commonly used façade systems are made of glass supported by aluminium mullions with complex shapes. Current aluminium design standards do not consider the instability and failures caused ....Innovative and safe design solutions for aluminium façade systems. This project plans to develop design rules and mullion profiles to support the use of façades using aluminium members with complex shapes. The façade is of great importance to the structural safety, energy efficiency and aesthetics of a building. Commonly used façade systems are made of glass supported by aluminium mullions with complex shapes. Current aluminium design standards do not consider the instability and failures caused by wind actions on facades using such complex aluminium members. This project aims to conduct full-scale tests and develop advanced numerical models to resolve several critical problems and identify designs with superior wind resistance. Based on this, the project aims to provide innovative, accurate and safe design rules for the façade engineering profession and building industry.Read moreRead less
Bearing capacities of innovative LiteSteel beams and their floor systems. This project will develop accurate bearing capacity design models for the new LiteSteel beams (LSB) to enable innovative and safe applications of LSBs in various flooring systems in buildings. Improved LSB floor systems will also be developed. This will enable expansion of the worldwide market for LSB products and systems by the industry partner.
The design of new die-castable bulk metallic glasses exhibiting superior mechanical performance. The most dramatic illustration of non-equilibrium processing of a metal is the formation of an amorphous solid that can possess physical and/or functional properties superior to its equilibrium crystalline counterpart. This project will generate new types of net-shape-processed amorphous alloys with an excellent combination of properties.
Flexible roll forming of advanced high strength steel sheet . This project will develop light weight automotive components to assist fuel economy and crash worthiness through flexible roll forming. This process has the potential to form complex shapes from very high strength steels in a very cost effective and efficient small scale operation, highly suited to Australian manufacturing.
Structure-property relationships of next generation aero-engine materials. We aim to design a novel manufacturing process for superalloy aero-engine parts with superior mechanical properties. This is significant because optimisation of the hot-forging route of the most commonly used Alloy 718 will enable targeted control of its nanoscale precipitate microstructure leading to substantial increases in the high-temperature strength. The expected scientific outcomes are new physical metallurgy knowl ....Structure-property relationships of next generation aero-engine materials. We aim to design a novel manufacturing process for superalloy aero-engine parts with superior mechanical properties. This is significant because optimisation of the hot-forging route of the most commonly used Alloy 718 will enable targeted control of its nanoscale precipitate microstructure leading to substantial increases in the high-temperature strength. The expected scientific outcomes are new physical metallurgy knowledge of the microstructure-property relationships of superalloys. The expected technological and societal outcomes include enhanced aero-engine material performance, creating benefits such as shorter flights over longer distances, and safer, more fuel-efficient air travel.Read moreRead less
Towards use-as-manufactured titanium alloys for additive manufacturing. Australian manufacturers of 3D printed titanium products face grand challenges in affordably producing useable and reliable as-printed products because the 3D printing process may create unfavourable material characteristics. To ensure products meet acceptance criteria, manufacturers usually apply expensive and time-consuming post processes such as heat treatment. This project aims to discover how alloy composition can be mo ....Towards use-as-manufactured titanium alloys for additive manufacturing. Australian manufacturers of 3D printed titanium products face grand challenges in affordably producing useable and reliable as-printed products because the 3D printing process may create unfavourable material characteristics. To ensure products meet acceptance criteria, manufacturers usually apply expensive and time-consuming post processes such as heat treatment. This project aims to discover how alloy composition can be modified to produce more favourable material characteristics directly from 3D printing, preventing the need for post processing. Australian manufacturers will likely benefit through a streamlined manufacturing process resulting in increased profitability in existing markets as well as expansion into new global markets.Read moreRead less
A novel approach to the design and fabrication of biomimetic and biocompatible Ti-Ta implants by additive manufacturing. A large number of the Australian population suffer various types of bone issues arising from either age-related degenerative bone problems or injuries from accidents, sports and other activities. As the number of joint replacements performed in Australia increases, it is important to reduce the rate of implant failure. This project aims to address this critical issue by combin ....A novel approach to the design and fabrication of biomimetic and biocompatible Ti-Ta implants by additive manufacturing. A large number of the Australian population suffer various types of bone issues arising from either age-related degenerative bone problems or injuries from accidents, sports and other activities. As the number of joint replacements performed in Australia increases, it is important to reduce the rate of implant failure. This project aims to address this critical issue by combining unique multi-scale structural design, alloy development, 3D printing, modelling and tissue engineering to develop bone-like biomimetic titanium implants with superior structural, mechanical and biological compatibility with bone. The outcomes aim to contribute to both healthcare and manufacturing industries, as well as improving the quality of life for Australians.Read moreRead less
Advanced refractory alloy components for aerospace and energy sectors. This project aims to employ state-of-the-art alloy modelling and a new additive manufacturing approach to fabricate advanced alloy components with superior high temperature and chemical properties. Components will be manufactured from both existing and completely new alloys. Expected outcomes include stronger and more damage resistant high temperature parts for high-speed aerospace vehicles, and more stable corrosion resistan ....Advanced refractory alloy components for aerospace and energy sectors. This project aims to employ state-of-the-art alloy modelling and a new additive manufacturing approach to fabricate advanced alloy components with superior high temperature and chemical properties. Components will be manufactured from both existing and completely new alloys. Expected outcomes include stronger and more damage resistant high temperature parts for high-speed aerospace vehicles, and more stable corrosion resistant alloys for application in molten salts. The project expects to increase our sovereign capabilities in advanced alloy component manufacture, for the benefit of sectors including high-velocity aerospace, defence and molten salt-based energy storage and power generation.Read moreRead less
Developing auxetic composite system for protective engineering applications. This project intends to explore the possibilities of extending the latest developments in auxetic technologies to the protective design of engineering structures. Auxetic materials become thicker perpendicular to the applied force when stretched. Specifically, the project plans to develop a novel auxetic composite system with a focus on protecting civil and defence infrastructure from extreme loads. It is expected that ....Developing auxetic composite system for protective engineering applications. This project intends to explore the possibilities of extending the latest developments in auxetic technologies to the protective design of engineering structures. Auxetic materials become thicker perpendicular to the applied force when stretched. Specifically, the project plans to develop a novel auxetic composite system with a focus on protecting civil and defence infrastructure from extreme loads. It is expected that the system’s superior energy dissipating capability will broaden its application beyond civil infrastructure, such as armoured vehicles, protective sports gear and body armour. The project also plans to develop a multiscale numerical modelling and topological optimisation framework to accelerate the adoption of this advanced composite system.Read moreRead less