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Multiscale modelling and analysis of complex particulate and multiphase flow. Particulate and multiphase processes are widely used in both conventional and modern industries in Australia and worldwide, however rarely reach more than 60% of design capacity because of a poor understanding of their fundamental characteristics. This frontier technology research program aims to overcome this problem using an extensive combined fundamental and applied approach. The resulting theories, computer models ....Multiscale modelling and analysis of complex particulate and multiphase flow. Particulate and multiphase processes are widely used in both conventional and modern industries in Australia and worldwide, however rarely reach more than 60% of design capacity because of a poor understanding of their fundamental characteristics. This frontier technology research program aims to overcome this problem using an extensive combined fundamental and applied approach. The resulting theories, computer models and simulation techniques will be applied to improve process design, control and optimisation. Consequentially, productivity and Australian competitiveness will be significantly enhanced in its most important industries such as minerals, metallurgical, chemical, energy, pharmaceutical and materials.Read moreRead less
Fundamental studies of physical and thermal processes around the taphole of an ironmaking blast furnace. This project will investigate the fundamentals governing the complex physical and thermochemical processes in the hearth of an ironmaking blast furnace by a combined theoretical and experimental program. Its aim is to develop and validate computer models that can describe reliably the gas-liquid-solid flow and heat transfer in the hearth, particularly near the taphole region. The models will ....Fundamental studies of physical and thermal processes around the taphole of an ironmaking blast furnace. This project will investigate the fundamentals governing the complex physical and thermochemical processes in the hearth of an ironmaking blast furnace by a combined theoretical and experimental program. Its aim is to develop and validate computer models that can describe reliably the gas-liquid-solid flow and heat transfer in the hearth, particularly near the taphole region. The models will be very useful to quantify the interrelationships among fluid flow, heat transfer and furnace refractory erosion, and provide a basis for developing better control strategies and extending furnace campaign life, leading to an improved competitiveness of Australia's steel industry.Read moreRead less
Development of Knowledge Based Process Planning System for Non-Symmetrical Sheet Metal Forming Processes. Sheet metal and automotive industries need to continually improve their strategic competitive advantages with flexibility and cost-effectiveness to remain competitive in a changing world economy. In order to achieve this, the primary objective in the proposed research is to design and develop a knowledge-based process planning system for non-symmetrical products produced by deep drawing pro ....Development of Knowledge Based Process Planning System for Non-Symmetrical Sheet Metal Forming Processes. Sheet metal and automotive industries need to continually improve their strategic competitive advantages with flexibility and cost-effectiveness to remain competitive in a changing world economy. In order to achieve this, the primary objective in the proposed research is to design and develop a knowledge-based process planning system for non-symmetrical products produced by deep drawing processes. This objective will be achieved by investigating the effect of process variable on drawability of sheet material, by obtaining relevant process information through necessary experimentation and finite element analysis and by development of a rule base by acquiring process information from domain experts selected from number of sheet metal manufacturing industries.Read moreRead less
Effect of Chromium and Manganese on the Formations of Graphite and Carbide on the surface of Low Carbon Sheet Steels. Surface graphite and surface carbide are two surface defects observed in cold-rolled low carbon steel sheets after batch annealing under non-oxidising atmosphere. The surface defects detract from the appearance of the steel sheets and diminish the surface treatment potential of the sheets, causing significant and costly material losses. The aims of the project are to study the in ....Effect of Chromium and Manganese on the Formations of Graphite and Carbide on the surface of Low Carbon Sheet Steels. Surface graphite and surface carbide are two surface defects observed in cold-rolled low carbon steel sheets after batch annealing under non-oxidising atmosphere. The surface defects detract from the appearance of the steel sheets and diminish the surface treatment potential of the sheets, causing significant and costly material losses. The aims of the project are to study the inhibition of surface graphite formation by the additions of Chromium and Manganese and to study the mechanism of formation of surface carbide with the aim of developing an alloying / processing strategy which eliminates both the surface graphite and the surface carbide.Read moreRead less
Free Surface Instability and Gas Entrainment during Blast Furnace Drainage. Iron and Steelmaking operations have underpinned Australia's industry base for many years. To remain competitive in a global market BHP has undertaken considerable research and development to constantly improve process performance. An area of on-going concern is the unexpected release of gas during Blast Furnace drainage resulting in hazardous conditions for the operators and overall loss of production. This project aims ....Free Surface Instability and Gas Entrainment during Blast Furnace Drainage. Iron and Steelmaking operations have underpinned Australia's industry base for many years. To remain competitive in a global market BHP has undertaken considerable research and development to constantly improve process performance. An area of on-going concern is the unexpected release of gas during Blast Furnace drainage resulting in hazardous conditions for the operators and overall loss of production. This project aims to identify the causes of gas release and to devise operational strategies and design modifications to prevent this occurrence. Once implemented the outcomes of the research will be a more stable operation leading to increased production and less environmental emissions.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0346870
Funder
Australian Research Council
Funding Amount
$290,000.00
Summary
High framing rate stereoscopic particle image velocimetry (HFR SPIV) facility. This proposal seeks to establish a specialised high framing rate stereoscopic particle image velocimetry (HFR SPIV) facility for the measurement of rapidly changing velocity fields in complex flows. The proposed facility is currently not available in Australia and is significant in that it provides a continuous time sequence of rapidly changing 3D velocity fields in a two-dimensional plane. The facility will provide e ....High framing rate stereoscopic particle image velocimetry (HFR SPIV) facility. This proposal seeks to establish a specialised high framing rate stereoscopic particle image velocimetry (HFR SPIV) facility for the measurement of rapidly changing velocity fields in complex flows. The proposed facility is currently not available in Australia and is significant in that it provides a continuous time sequence of rapidly changing 3D velocity fields in a two-dimensional plane. The facility will provide experimental validation for models and theories developed for fast transient flows in non-periodic time dependent flows, multi-phase flows, solid mechanics and natural convection.Read moreRead less
Model studies of multiphase flow in fluid bed reactors. Multiphase flow is widely encountered in mineral, metallurgical and chemical industries which are important components of Australia's economy. Understanding and modelling multiphase flow plays a significant role in the design, control and optimization of multiphase reactors in these industries. The success of this project will enhance computational multiphase flow capability and help build fluid bed reactors with high efficiency, low energy ....Model studies of multiphase flow in fluid bed reactors. Multiphase flow is widely encountered in mineral, metallurgical and chemical industries which are important components of Australia's economy. Understanding and modelling multiphase flow plays a significant role in the design, control and optimization of multiphase reactors in these industries. The success of this project will enhance computational multiphase flow capability and help build fluid bed reactors with high efficiency, low energy consumption and low emissions. The research outcomes will not only greatly benefit Australia's economy but also significantly help environmental protection beneficial to Australia's community.Read moreRead less
Exploiting Annealing Reactions for New Steel Grade Development. Overseas steel markets are demanding thinner and cheaper formable products. The proposed work aims to establish how the reactions that take place during annealing can be exploited to create new products to meet these needs. The processes of recrystallization texture development, which controls the ease with which the product can be drawn into shapes, precipitate dissolution, which impacts on surface quality, and creep, which can lea ....Exploiting Annealing Reactions for New Steel Grade Development. Overseas steel markets are demanding thinner and cheaper formable products. The proposed work aims to establish how the reactions that take place during annealing can be exploited to create new products to meet these needs. The processes of recrystallization texture development, which controls the ease with which the product can be drawn into shapes, precipitate dissolution, which impacts on surface quality, and creep, which can lead to annealing defects in thin products will be studied. The objective is use the knowledge generated to remove over-design of processing parameters and steel composition to develop new cost effective export grades.Read moreRead less
Mechanics of mixed film lubrication in strip rolling. Rolling speeds of tandem cold rolling mills for thin steel strip are often limited by hot scratches and self excited chatter vibration, which forces the mill to slow down. Consequently the output is reduced and significant out-of-specification materials produced. Operating practices are guided by experience and trial-and-error method. In this project, a comprehensive model will be produced to quantify the effects of relevant parameters that c ....Mechanics of mixed film lubrication in strip rolling. Rolling speeds of tandem cold rolling mills for thin steel strip are often limited by hot scratches and self excited chatter vibration, which forces the mill to slow down. Consequently the output is reduced and significant out-of-specification materials produced. Operating practices are guided by experience and trial-and-error method. In this project, a comprehensive model will be produced to quantify the effects of relevant parameters that can provide a much better understanding of the rolling process at speeds higher than previously possible, and help to improve its productivity as well as product quality.Read moreRead less
Granular dynamics: theories, modelling and simulation. Particle science and technology is a rapidly developing interdisciplinary research field and is of paramount importance Australia in view of the heavy dependence on raw materials processing. This project will tackle the core problems in this field by developing novel theories and mathematical models to describe the flow of particles. Application of the research outcomes can lead to better process or product control, a decrease in energy cons ....Granular dynamics: theories, modelling and simulation. Particle science and technology is a rapidly developing interdisciplinary research field and is of paramount importance Australia in view of the heavy dependence on raw materials processing. This project will tackle the core problems in this field by developing novel theories and mathematical models to describe the flow of particles. Application of the research outcomes can lead to better process or product control, a decrease in energy consumption and an improvement in productivity, which, together with the research training offered through the conduct of the work, is very helpful to maintaining Australia's leading position in resource, energy, process and allied industries.Read moreRead less