A Distributed Virtual Factory in Agile Manufacturing. The aim of this research is to develop an Intelligent Distributed Virtual Factory consisting of several distributed precise simulation models connected by several synchronisation mechanisms named Time Bucket algorithms. Intelligent Distributed Virtual Factory will then be applied into precise evaluations of the whole manufacturing system under two major types of manufacturing operational logics, PULL and PUSH methods.
Texture enhancement by inoculation in strip-cast metallic sheet. A recent discovery by the applicants has shown the possibility of producing, by inoculation during a direct casting route, stainless steel strip that exhibits a remarkably strong crystallographic alignment of grains perpendicular to the sheet surface. The production of this so-called <001>//ND fibre texture in thin strip by direct casting represents a vastly simplified route for the possible production of iron-base strip suitable f ....Texture enhancement by inoculation in strip-cast metallic sheet. A recent discovery by the applicants has shown the possibility of producing, by inoculation during a direct casting route, stainless steel strip that exhibits a remarkably strong crystallographic alignment of grains perpendicular to the sheet surface. The production of this so-called <001>//ND fibre texture in thin strip by direct casting represents a vastly simplified route for the possible production of iron-base strip suitable for some magnetic applications. The principle aims of the project are to elucidate the mechanisms of formation of this highly textured steel sheet and to explore the feasibility of reproducing the texture in other metallic systems.Read moreRead less
Special Research Initiatives - Grant ID: SR0567450
Funder
Australian Research Council
Funding Amount
$109,564.00
Summary
Real-time control and data analysis of remote synchrotron microprobe experiments. A Canadian-Australian collaboration to design and construct sister synchrotron microdiffraction fluorescence probes (mDFP) commenced in 2004. The Canadian mDFP will be available in the first half of 2006, at least two years prior to the sister facility at the Australian Synchrotron. The proposed project will extend this collaboration to develop a system for remote control of mDFP experiments, incorporating real-t ....Real-time control and data analysis of remote synchrotron microprobe experiments. A Canadian-Australian collaboration to design and construct sister synchrotron microdiffraction fluorescence probes (mDFP) commenced in 2004. The Canadian mDFP will be available in the first half of 2006, at least two years prior to the sister facility at the Australian Synchrotron. The proposed project will extend this collaboration to develop a system for remote control of mDFP experiments, incorporating real-time data analysis and 3D visualization. This system will enable Australian scientists to use the Canadian mDFP, and subsequently the Australian Synchrotron mDFP, from their home institutions. The resulting flexibility of scheduling and alleviation of downtime for travel will be particularly beneficial for industry users.Read moreRead less
A Novel Approach to Grain Refinement of Cast Metals. This proposal combines fundamental scientific studies with applied engineering research. The outcomes will offer materials scientists and engineers with a totally new way to understand the grain refinement of cast metals. The new scientific knowledge generated will put Australia at the absolute forefront of the field and maintain our internationally leading position. The new grain refiners and the relevant master alloys to be developed will ....A Novel Approach to Grain Refinement of Cast Metals. This proposal combines fundamental scientific studies with applied engineering research. The outcomes will offer materials scientists and engineers with a totally new way to understand the grain refinement of cast metals. The new scientific knowledge generated will put Australia at the absolute forefront of the field and maintain our internationally leading position. The new grain refiners and the relevant master alloys to be developed will have strong potential to be commercialized to produce cast metals with much improved properties and performance. This will not only increase Australian competitive ability in the international market, but will also make considerable economic benefits.Read moreRead less
The Development of High Strength Aluminium and Magnesium Alloys Using "Edge-to-edge" Matching Model. The theoretical, crystallographic "edge-to-edge" matching model for diffusion-controlled phase transformations will be applied to the practical development of improved industrial aluminium and magnesium alloys with assistance of computer simulations. The model will be used to enhance the precipitation hardening response and to identify more effective grain refiners in these light alloys. The aim ....The Development of High Strength Aluminium and Magnesium Alloys Using "Edge-to-edge" Matching Model. The theoretical, crystallographic "edge-to-edge" matching model for diffusion-controlled phase transformations will be applied to the practical development of improved industrial aluminium and magnesium alloys with assistance of computer simulations. The model will be used to enhance the precipitation hardening response and to identify more effective grain refiners in these light alloys. The aims will be the development of one high strength aluminium alloy with good ductility and one high strength magnesium alloy with good creep resistance at elevated temperatures. A computer program that will help to identify the most effective grain refiners for specific light alloys will also be produced.Read moreRead less
Slag Entrainment and Dispersion in Continuous Slab Casting. Australia's steel industry employs 75,000 people and has an annual turnover in excess of $21 billion. However, it produces less than 8 million tonnes of steel per annum which is approximately 7 percent of the world's production. Australia does not have the economies of scale and to be competitive, must invest heavily in new technology and have best workplace practices to generate products that are superior to low cost competitors. This ....Slag Entrainment and Dispersion in Continuous Slab Casting. Australia's steel industry employs 75,000 people and has an annual turnover in excess of $21 billion. However, it produces less than 8 million tonnes of steel per annum which is approximately 7 percent of the world's production. Australia does not have the economies of scale and to be competitive, must invest heavily in new technology and have best workplace practices to generate products that are superior to low cost competitors. This project is focussed on improving product quality through invention of new equipment which also overcomes current operational practices and creates a safer working environment. Read moreRead less
Computer Modelling of the Morphology and Crystallography of Diffusion-controlled Phase Transformations. An analytical, phenomenological version of the successful "edge-to edge" matching approach to the morphology and crystallography of diffusion-controlled phase transformations will be developed. This will be incorporated in a Windows based computer program that can predict the essential features of precipitation (orientation relationships, habit planes, morphology and interface structure), fro ....Computer Modelling of the Morphology and Crystallography of Diffusion-controlled Phase Transformations. An analytical, phenomenological version of the successful "edge-to edge" matching approach to the morphology and crystallography of diffusion-controlled phase transformations will be developed. This will be incorporated in a Windows based computer program that can predict the essential features of precipitation (orientation relationships, habit planes, morphology and interface structure), from readily available input data for the two phases involved. It will provide a fuller understanding of diffusion-controlled phase transformations and the computer simulation will assist in the development of improved precipitation hardening alloys. In addition, a database of crystallographic data for typical metallic materials will be established in the project.Read moreRead less
Development of corrosion resistant aluminium alloys for potable water systems. Maintaining Australia's operational advantage through superior capabilities is fundamental to national benefit. This project fosters breakthrough science to underpin technological innovation (new materials with enhanced functionality). In a global market, any promotion of aluminium usage provides direct benefit nationally, Australia being the key primary, secondary and tertiary producer. Aluminium exports are critical ....Development of corrosion resistant aluminium alloys for potable water systems. Maintaining Australia's operational advantage through superior capabilities is fundamental to national benefit. This project fosters breakthrough science to underpin technological innovation (new materials with enhanced functionality). In a global market, any promotion of aluminium usage provides direct benefit nationally, Australia being the key primary, secondary and tertiary producer. Aluminium exports are critical to the ongoing success of the Australian economy. This project provides excellent research training with unique industry focus for young researchers, fostering the international competitiveness of local research. Such work also benefits Australia via development of international capability in an interdisciplinary field.Read moreRead less
SYNCHROTRON MICROPROBE METALLURGICAL CASE STUDIES. The micro-focus capabilities of synchrotron techniques (XRF, XRD, XAS) will enable the high resolution spatial correlations required to advance the understanding of the three systems to be studied:
- Activation for flotation of sphalerite with varying iron contents;
- Arsenic leaching as a function of local structure, phase and mineral assemblage;
- Optimisation of ferrous alloy microstructure on cryogenic treatment.
These case studies have ....SYNCHROTRON MICROPROBE METALLURGICAL CASE STUDIES. The micro-focus capabilities of synchrotron techniques (XRF, XRD, XAS) will enable the high resolution spatial correlations required to advance the understanding of the three systems to be studied:
- Activation for flotation of sphalerite with varying iron contents;
- Arsenic leaching as a function of local structure, phase and mineral assemblage;
- Optimisation of ferrous alloy microstructure on cryogenic treatment.
These case studies have been chosen to specifically target the minerals processing and manufacturing industrial sectors and will be used to increase industrial awareness of the potentials of synchrotron techniques prior to the commissioning of the Australian Synchrotron in 2007.
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Fundamental understanding of the environmental factors essential for environmental assisted fracture (EAF) of cast magnesium alloys. This project proposes a combined theoretical and experimental approach to understand the key environmental factors causing EAF of commercial cast magnesium alloys. Rather than testing all possibilities, it is proposed to establish a mechanistic understanding for EAF, and to test and expand that understanding through key experiments. EAF is a particularly dangerous ....Fundamental understanding of the environmental factors essential for environmental assisted fracture (EAF) of cast magnesium alloys. This project proposes a combined theoretical and experimental approach to understand the key environmental factors causing EAF of commercial cast magnesium alloys. Rather than testing all possibilities, it is proposed to establish a mechanistic understanding for EAF, and to test and expand that understanding through key experiments. EAF is a particularly dangerous and complicated form of corrosion. Existing experience indicates that EAF incidence will increase as magnesium alloys are increasingly used in more challenging applications. The results and insights from this research will help to underpin a major new industry and industrial applications.Read moreRead less