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Industrial Transformation Training Centres - Grant ID: IC220100028
Funder
Australian Research Council
Funding Amount
$4,969,602.00
Summary
ARC Training Centre for Innovative Composites for the Future of Sustainable Mining Equipment. The Centre aims to train industry-focused researchers in advanced manufacturing of new-generation mining equipment and sustainable mining technology, through close collaborations among key universities and mining and manufacturing companies. The Centre will cultivate a team of world-class academic researchers and industry leaders to deliver an innovative program on research of innovative composites coup ....ARC Training Centre for Innovative Composites for the Future of Sustainable Mining Equipment. The Centre aims to train industry-focused researchers in advanced manufacturing of new-generation mining equipment and sustainable mining technology, through close collaborations among key universities and mining and manufacturing companies. The Centre will cultivate a team of world-class academic researchers and industry leaders to deliver an innovative program on research of innovative composites coupled with work-integrated learning, to not only produce a workforce that meets future skills demand but also develop sustainable and cost-effective mining equipment and high-efficiency mining technologies, benefiting the nation's manufacturing and mining sectors and significantly enhancing the competitiveness of the Australian mining industry.Read moreRead less
High value biocoke for low emission steel production. This project aims to discover methods to fill nanopores that form during conversion of biomass to biocoke through controlled adsorption and carbonisation of tar compounds. By filling nanopores, their disruptive effects during coke-making will be avoided. Coke will remain a vital ingredient for steel production in the future and is currently produced from coal. The expected outcome is breakthrough knowledge to enable, for the first time, te ....High value biocoke for low emission steel production. This project aims to discover methods to fill nanopores that form during conversion of biomass to biocoke through controlled adsorption and carbonisation of tar compounds. By filling nanopores, their disruptive effects during coke-making will be avoided. Coke will remain a vital ingredient for steel production in the future and is currently produced from coal. The expected outcome is breakthrough knowledge to enable, for the first time, technologies for incorporating biomass materials into coke-making operations. Key benefits are for Australia to provide essential technologies for the world’s steel industries to lower CO2 emissions in addition to creating high value carbon products from its agricultural wastes. Read moreRead less
Nanoarchitectured anti-corrosion coatings for zinc-plated steel. Zinc-plated steel is widely used in buildings, households and vehicles, but the long-term performance is limited due to corrosion resulting from exposure to high humidity or alkaline conditions. Currently, available chromium coatings are toxic, while polymeric coatings lack durability. This project aims to use nanotechnology to develop highly effective, multifunctional anti-corrosive coatings in which long-term protection is achiev ....Nanoarchitectured anti-corrosion coatings for zinc-plated steel. Zinc-plated steel is widely used in buildings, households and vehicles, but the long-term performance is limited due to corrosion resulting from exposure to high humidity or alkaline conditions. Currently, available chromium coatings are toxic, while polymeric coatings lack durability. This project aims to use nanotechnology to develop highly effective, multifunctional anti-corrosive coatings in which long-term protection is achieved by controlling the wettability and self-healing properties. The project is excepted to generate new knowledge in coating materials that limit corrosion and address environmental problems. This advanced manufacturing technology should be of high-value benefit to manufacturers and consumers of zinc-plated steel.Read moreRead less
An Integrated surface conversion for life extension of oil pipelines. This project will propose a novel, cost-effective surface engineering technique that synthesizes an effective surface coating during the pipeline manufacturing process. Seamless Steel pipelines conveying oil and contaminants can have a short life due to erosion-corrosion. The need to develop mitigation techniques against the internal corrosion-erosion has increased significantly as steel pipelines are used in more aggressive e ....An Integrated surface conversion for life extension of oil pipelines. This project will propose a novel, cost-effective surface engineering technique that synthesizes an effective surface coating during the pipeline manufacturing process. Seamless Steel pipelines conveying oil and contaminants can have a short life due to erosion-corrosion. The need to develop mitigation techniques against the internal corrosion-erosion has increased significantly as steel pipelines are used in more aggressive environments. The project expects to develop an integrated surface coating during the manufacturing process, which will provide long-term integrity and extend the life of the pipeline. The forensic evaluation and prediction of the life performance of the pipeline will quantify how the coating will combat effectively erosion-corrosion related problems in oil pipelines. Read moreRead less
Decrease of environmental impact of steelmaking: development of fluorine-free mould flux for steel continuous casting. Sustainable development of the steelmaking industry requires addressing environmental issues, of which reducing fluorine emission in steel continuous casting is one of the most challenging. The aim of this project is the development of fluorine-free mould flux and establishment of the feasibility of the use of this flux in industrial steel casting.
Cluster hardening of metastable steel alloys produced by thin strip casting. The goal of this project is to generate sufficient knowledge to apply strip casting to a wider range of steel grades and reduce the global energy cost of steel sheet production. Over 1 billion tonnes of steel is produced every year. Direct strip casting is an emerging green technology that reduces the energy required to process liquid steel into thin sheet product by up to 90 per cent. This study plans to use advanced a ....Cluster hardening of metastable steel alloys produced by thin strip casting. The goal of this project is to generate sufficient knowledge to apply strip casting to a wider range of steel grades and reduce the global energy cost of steel sheet production. Over 1 billion tonnes of steel is produced every year. Direct strip casting is an emerging green technology that reduces the energy required to process liquid steel into thin sheet product by up to 90 per cent. This study plans to use advanced atomic-scale characterisation techniques such as atom probe tomography and high-resolution electron microscopy to understand the non-equilibrium microstructures that develop as a result of the extremely rapid cooling rates experienced during strip casting.Read moreRead less
Industrial Transformation Research Hubs - Grant ID: IH230100010
Funder
Australian Research Council
Funding Amount
$5,000,000.00
Summary
ARC Research Hub for Smart Process Design and Control . ARC Research Hub for Smart Process Design and Control aims to develop and apply advanced computational technologies to model and optimise complex multiphase processes by integrating the novel multiscale and AI modelling approaches. The outcomes include theories, computer models and simulation techniques, advanced knowledge about process modelling and optimisation, innovative technologies and processes for low carbon operations, and tens of ....ARC Research Hub for Smart Process Design and Control . ARC Research Hub for Smart Process Design and Control aims to develop and apply advanced computational technologies to model and optimise complex multiphase processes by integrating the novel multiscale and AI modelling approaches. The outcomes include theories, computer models and simulation techniques, advanced knowledge about process modelling and optimisation, innovative technologies and processes for low carbon operations, and tens of postdoc and PhD students through academic, industrial and international collaboration. Their application will significantly improve energy/process efficiency and reduce CO2 emission. The Hub will generate a significant impact on the mineral and metallurgical industries which are important to Australia.Read moreRead less
Coke integrity in blast furnace ironmaking: understanding and technology development. This project's expected outcomes will lead to optimised coke consumption for the blast furnace and to a more competitive steel manufacturing sector, through improved and rational criteria for selection of carbonaceous materials. This will result in more efficient ironmaking with significant operational, economical and environmental benefits.
A comprehensive theoretical and simulation model for control of nucleation, prediction of as-cast grain size, and design of grain refining technology. The research will generate know-how and methods for predicting the as-cast microstructure of all metallic alloys. The outcomes enable the design of commercially viable grain refining technologies, and the development of novel microstructures that will improve the properties and quality of new products and contribute to waste and energy reduction.
A New Approach to Advanced Steels via Cluster and Precipitate Strengthening. Formation of interphase nanoparticles and clusters is a new approach to increase strength in advanced high strength steels. Exceptionally high strength levels can be achieved in alloys that only have solute clusters by controlling the temperature-time history. However, the exact mechanism for the formation of clusters and precipitates and the cluster strengthening mechanism are not understood, nor do we know how to cont ....A New Approach to Advanced Steels via Cluster and Precipitate Strengthening. Formation of interphase nanoparticles and clusters is a new approach to increase strength in advanced high strength steels. Exceptionally high strength levels can be achieved in alloys that only have solute clusters by controlling the temperature-time history. However, the exact mechanism for the formation of clusters and precipitates and the cluster strengthening mechanism are not understood, nor do we know how to control cluster formation. This project aims to develop a fundamental understanding of the formation of clusters and nanoprecipitates and determine their contribution to strengthening and other mechanical properties using advanced characterisation techniques such as atom probe tomography and electron microscopy.Read moreRead less