Development of new aluminium alloys through big data analytics. This project aims to address a long-term problem to effectively discover new alloys and processes using big data analytics. It expects to develop new and high-performance aluminium alloys and to generate new knowledge in the area of materials science from investigation of the strengthening and toughening mechanisms. The intended outcomes also include a validated big data analytic model for new alloy development, which further enhan ....Development of new aluminium alloys through big data analytics. This project aims to address a long-term problem to effectively discover new alloys and processes using big data analytics. It expects to develop new and high-performance aluminium alloys and to generate new knowledge in the area of materials science from investigation of the strengthening and toughening mechanisms. The intended outcomes also include a validated big data analytic model for new alloy development, which further enhances the interdisciplinary collaboration. The high performance aluminium alloys should provide significant benefits to automotive and aerospace industries as these sectors target at improving fuel efficiency through weight reduction at lower cost.Read moreRead less
A comprehensive theoretical and simulation model for control of nucleation, prediction of as-cast grain size, and design of grain refining technology. The research will generate know-how and methods for predicting the as-cast microstructure of all metallic alloys. The outcomes enable the design of commercially viable grain refining technologies, and the development of novel microstructures that will improve the properties and quality of new products and contribute to waste and energy reduction.
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE130100165
Funder
Australian Research Council
Funding Amount
$390,000.00
Summary
Thermal and mechanical simulation laboratory for light metals. The creation of a thermal and mechanical simulation laboratory for light metals will provide the critical infrastructure needed for generating new alloys and composites. This will extend Australia's competitive advantage in the design of better alloys for expanding applications in the construction, packaging, automotive and aerospace sectors.
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE110100115
Funder
Australian Research Council
Funding Amount
$430,000.00
Summary
Facility for the development of new lightweight extruded alloys and structures. This will be Australia's only large-scale, research-dedicated extrusion facility. It is expected to lead to the development of new light metal alloys, metal-matrix composites, micro-truss structures and powder base metals for structural and biomedical applications.
Discovery Early Career Researcher Award - Grant ID: DE190100614
Funder
Australian Research Council
Funding Amount
$408,000.00
Summary
New classes of aluminium-magnesium-silicon alloys via scandium additions. This project aims to establish the knowledge required to be able to improve Aluminium (Al) alloys using scandium (Sc). The transport sector accounts for 20 per cent of all greenhouse gas emissions globally, and the use of Al to reduce the weight of vehicles offers the potential to significantly reduce these emissions, however the properties of current Al alloys do not meet the necessary requirements. To overcome this chall ....New classes of aluminium-magnesium-silicon alloys via scandium additions. This project aims to establish the knowledge required to be able to improve Aluminium (Al) alloys using scandium (Sc). The transport sector accounts for 20 per cent of all greenhouse gas emissions globally, and the use of Al to reduce the weight of vehicles offers the potential to significantly reduce these emissions, however the properties of current Al alloys do not meet the necessary requirements. To overcome this challenge there is a need for new Al alloys with optimal balance of cost and performance. One opportunity in this area is the use of Sc, however the high Sc price has restricted research thus far. With the recent discovery of rich sources of Sc in Australia, the price of Sc will drop and become a viable solution. This will provide benefits by securing Australia’s position as a leader in the field of advanced Al products for engineering applications.Read moreRead less
Innovative aluminium extrusion: increased productivity through simulation. This project seeks to develop new approaches to increase the productivity and competitiveness of the Australian aluminium extrusion industry. The project will use customised simulation software to optimise the design of extrusion dies, thereby substantially reducing the time and cost of developing new extrusion dies. It intends to similarly optimise the processing conditions for high quality extrusion, further contributin ....Innovative aluminium extrusion: increased productivity through simulation. This project seeks to develop new approaches to increase the productivity and competitiveness of the Australian aluminium extrusion industry. The project will use customised simulation software to optimise the design of extrusion dies, thereby substantially reducing the time and cost of developing new extrusion dies. It intends to similarly optimise the processing conditions for high quality extrusion, further contributing to cost reduction. Anticipated project outcomes include fundamental models of material deformation behaviour and damage accumulation that, through computer simulation, will increase die life and reduce scrap.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE110100223
Funder
Australian Research Council
Funding Amount
$1,000,000.00
Summary
Advanced in-situ electron microscope facility for research in alloys, nanomaterials, functional materials, magnetic materials and minerals. This advanced in situ electron microscope facility will provide Australia with a new and critical capability to understand and design technologically important materials. It will enable advances in the areas of energy, environment, transport, construction and mining.
A Novel Failure Approach for Multi-stage Aluminium Sheet Forming. This project aims to reduce waste in the production of aluminium cans. Over 200 billion aluminium beverage cans per year are produced worldwide (including 30 billion in Australia), but there is a problematic level of waste due to aluminium sheet forming failure. Current simulation of a multi-stage sheet forming process for rigid-packaging components results in a higher rejection rate due to the inaccuracy of conventional forming a ....A Novel Failure Approach for Multi-stage Aluminium Sheet Forming. This project aims to reduce waste in the production of aluminium cans. Over 200 billion aluminium beverage cans per year are produced worldwide (including 30 billion in Australia), but there is a problematic level of waste due to aluminium sheet forming failure. Current simulation of a multi-stage sheet forming process for rigid-packaging components results in a higher rejection rate due to the inaccuracy of conventional forming and fracture limit models. A novel development in this work is the design of a nonlinear strain path which is intended to maximise the forming limit of aluminium alloys and also estimate the safety margin up to the necking or fracture limit in the early die design stage.Read moreRead less
Theoretical model that predicts the grain size of alloys inoculated with micro- and nano- particle master alloys and cast under an external field. The aim of this project is to develop a theoretical model that predicts grain size when components are cast under the influence of external fields (electromagnetic, ultrasonic, pulsed electric current and melt shearing treatments) and with the addition of nano-particle master alloys. Refining microstructures by available master alloys is reaching a li ....Theoretical model that predicts the grain size of alloys inoculated with micro- and nano- particle master alloys and cast under an external field. The aim of this project is to develop a theoretical model that predicts grain size when components are cast under the influence of external fields (electromagnetic, ultrasonic, pulsed electric current and melt shearing treatments) and with the addition of nano-particle master alloys. Refining microstructures by available master alloys is reaching a limit and this limits further improvement in mechanical properties to meet the challenge of new applications requiring, for example, high temperature properties or light weighting (for example, use of less material). The outcomes will be a new theoretical model, validated numerical models, new casting technologies and highly refined alloys with greater than 25 per cent improvement in mechanical properties. Read moreRead less