Innovative aluminium extrusion: increased productivity through simulation. This project seeks to develop new approaches to increase the productivity and competitiveness of the Australian aluminium extrusion industry. The project will use customised simulation software to optimise the design of extrusion dies, thereby substantially reducing the time and cost of developing new extrusion dies. It intends to similarly optimise the processing conditions for high quality extrusion, further contributin ....Innovative aluminium extrusion: increased productivity through simulation. This project seeks to develop new approaches to increase the productivity and competitiveness of the Australian aluminium extrusion industry. The project will use customised simulation software to optimise the design of extrusion dies, thereby substantially reducing the time and cost of developing new extrusion dies. It intends to similarly optimise the processing conditions for high quality extrusion, further contributing to cost reduction. Anticipated project outcomes include fundamental models of material deformation behaviour and damage accumulation that, through computer simulation, will increase die life and reduce scrap.Read moreRead less
A Novel Failure Approach for Multi-stage Aluminium Sheet Forming. This project aims to reduce waste in the production of aluminium cans. Over 200 billion aluminium beverage cans per year are produced worldwide (including 30 billion in Australia), but there is a problematic level of waste due to aluminium sheet forming failure. Current simulation of a multi-stage sheet forming process for rigid-packaging components results in a higher rejection rate due to the inaccuracy of conventional forming a ....A Novel Failure Approach for Multi-stage Aluminium Sheet Forming. This project aims to reduce waste in the production of aluminium cans. Over 200 billion aluminium beverage cans per year are produced worldwide (including 30 billion in Australia), but there is a problematic level of waste due to aluminium sheet forming failure. Current simulation of a multi-stage sheet forming process for rigid-packaging components results in a higher rejection rate due to the inaccuracy of conventional forming and fracture limit models. A novel development in this work is the design of a nonlinear strain path which is intended to maximise the forming limit of aluminium alloys and also estimate the safety margin up to the necking or fracture limit in the early die design stage.Read moreRead less