Guaranteeing the safety of short welds in automotive applications. Most safety-critical welds in the automotive and related industries are of short duration (less than three seconds). We will develop a unified theoretical model of short welds which accounts for all important phenomena. Using this model, we will create the first system to check every safety-critical weld in real time, with 3D data objects that use all the data available from the non-stationary process. The outcomes will be a comp ....Guaranteeing the safety of short welds in automotive applications. Most safety-critical welds in the automotive and related industries are of short duration (less than three seconds). We will develop a unified theoretical model of short welds which accounts for all important phenomena. Using this model, we will create the first system to check every safety-critical weld in real time, with 3D data objects that use all the data available from the non-stationary process. The outcomes will be a comprehensive understanding of short welds, which will be an essential step towards the development of more reliable welding procedures, and a weld fault monitor ready for industrial application.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0346666
Funder
Australian Research Council
Funding Amount
$260,000.00
Summary
Mobile high power diode laser for thermal processing applications. This proposal seeks to establish a mobile, high-power diode laser facility for thermal processing of in-situ components in the power generation, defence, shipbuilding and mining industries. Diode lasers offer significant advantages for laser thermal processing over conventional CO2 and Nd:YAG lasers in terms of their output wavelength, size and efficiency. The mobile high power diode laser facility will help build a strong infr ....Mobile high power diode laser for thermal processing applications. This proposal seeks to establish a mobile, high-power diode laser facility for thermal processing of in-situ components in the power generation, defence, shipbuilding and mining industries. Diode lasers offer significant advantages for laser thermal processing over conventional CO2 and Nd:YAG lasers in terms of their output wavelength, size and efficiency. The mobile high power diode laser facility will help build a strong infrastructure for in-situ repair of worn components and is expected to reduce overall component repair costs and time.Read moreRead less
Advanced Testing and Structural Analysis for Assessment and Control of Hydrogen Damage in Structural Steels. Hydrogen offers the potential for reducing emissions in transport and energy generation industries as it is a low emission energy carrier. However, there remain questions in relation to the effects of hydrogen gas on the structural integrity of large structural steel components, such as gas distribution pipelines. The project aims to provide guidance on the safe use of hydrogen in high pr ....Advanced Testing and Structural Analysis for Assessment and Control of Hydrogen Damage in Structural Steels. Hydrogen offers the potential for reducing emissions in transport and energy generation industries as it is a low emission energy carrier. However, there remain questions in relation to the effects of hydrogen gas on the structural integrity of large structural steel components, such as gas distribution pipelines. The project aims to provide guidance on the safe use of hydrogen in high pressure vessels manufactured from low alloy ferritic steels. This project will increase confidence in relevant safety codes and standards, consequently increasing the likelihood of large scale uptake of hydrogen energy technologies. Read moreRead less
Modelling and control of electromagnetically propelled arcs in joining processes. Magnetically impelled arc butt (MIAB) joining is a non-traditional manufacturing process for tubular steel components. Parameter selection and tuning have to date been experimentally determined via exhaustive trial-and-error techniques. Therefore the full capabilities of the process have not yet been realised. The project aims to model and optimise the complex process and thus facilitate the development of new a ....Modelling and control of electromagnetically propelled arcs in joining processes. Magnetically impelled arc butt (MIAB) joining is a non-traditional manufacturing process for tubular steel components. Parameter selection and tuning have to date been experimentally determined via exhaustive trial-and-error techniques. Therefore the full capabilities of the process have not yet been realised. The project aims to model and optimise the complex process and thus facilitate the development of new and effective control strategies. It is expected that novel power source designs will emerge as an outcome of the research proposed.Read moreRead less
Virtual Reality Training Kit for Arc Welders. The aim of this research is to develop a virtual reality training package that enables welders to obtain basic manipulative skills in a safe environment before they are exposed to additional welding hazards. The research addresses the problem of welder training in a novel manner by utilizing a virtual reality simulator to allow the welding trainee to develop his manipulative and functional skills prior to attempting real welding tasks. An additional ....Virtual Reality Training Kit for Arc Welders. The aim of this research is to develop a virtual reality training package that enables welders to obtain basic manipulative skills in a safe environment before they are exposed to additional welding hazards. The research addresses the problem of welder training in a novel manner by utilizing a virtual reality simulator to allow the welding trainee to develop his manipulative and functional skills prior to attempting real welding tasks. An additional feature of the package is the internetworking facility that will allow monitoring and feedback of results to trainers. This is an advantage especially for remote communitiesRead moreRead less
A Vision Controlled Autonomous Multi-Robot Welding System. This developed system will increase the application of robotic welding in more Australian industries thereby increaseing the productivity and competitiveness of the nation. The system will provide a safer work environment for workers by reducing and potentially eliminating direct exposure of workers to the welding process. This fully automated welding system will give the Lincoln a significant advantage in commercialise this technology b ....A Vision Controlled Autonomous Multi-Robot Welding System. This developed system will increase the application of robotic welding in more Australian industries thereby increaseing the productivity and competitiveness of the nation. The system will provide a safer work environment for workers by reducing and potentially eliminating direct exposure of workers to the welding process. This fully automated welding system will give the Lincoln a significant advantage in commercialise this technology both in Australia and overseas. Therefore, this will reap considerable economic benefit for the company, and the nation. This project will also provide a realistic industrial environment for PhD student training.Read moreRead less