Ehanced Hydrodynamic Fractionation of Particles. The coal industry, which is a major contributor to the Australian economy, urgently needs a new washability method following its decision to abandon the existing laboratory standard. The existing method relies on the use of heavy organic liquids which are known to be toxic to human health. The 'water-based' approach proposed in this study overcomes the problem of risk to human health, thus benefiting Australian workers, the immediate industry, and ....Ehanced Hydrodynamic Fractionation of Particles. The coal industry, which is a major contributor to the Australian economy, urgently needs a new washability method following its decision to abandon the existing laboratory standard. The existing method relies on the use of heavy organic liquids which are known to be toxic to human health. The 'water-based' approach proposed in this study overcomes the problem of risk to human health, thus benefiting Australian workers, the immediate industry, and wider community. New separation technologies that could benefit the minerals industries and other key industries should follow. The project will also result in the education and training of two postgraduate students, and the advancement of two postdoctoral researchers in this area of industry. Read moreRead less
Fundamental studies of physical and thermal processes around the taphole of an ironmaking blast furnace. This project will investigate the fundamentals governing the complex physical and thermochemical processes in the hearth of an ironmaking blast furnace by a combined theoretical and experimental program. Its aim is to develop and validate computer models that can describe reliably the gas-liquid-solid flow and heat transfer in the hearth, particularly near the taphole region. The models will ....Fundamental studies of physical and thermal processes around the taphole of an ironmaking blast furnace. This project will investigate the fundamentals governing the complex physical and thermochemical processes in the hearth of an ironmaking blast furnace by a combined theoretical and experimental program. Its aim is to develop and validate computer models that can describe reliably the gas-liquid-solid flow and heat transfer in the hearth, particularly near the taphole region. The models will be very useful to quantify the interrelationships among fluid flow, heat transfer and furnace refractory erosion, and provide a basis for developing better control strategies and extending furnace campaign life, leading to an improved competitiveness of Australia's steel industry.Read moreRead less
A novel low-energy process route for primary copper production utilising synergistic hydro- and pyro-metallurgical processes. With increasing demand for copper metal, there is an urgent need to find new ways to efficiently treat lower grade ores. The new process offers a way of significantly reducing energy consumption and greenhouse gas emissions in primary copper production and making more efficient use of the world's copper resources.
Experimentally validated theory for the mixing of granular materials. The project aims to develop better mixing theories to support industrial applications. Effective mixing of granular materials such as aggregates in building industry and stockpiles in mineral processing is important for creating homogeneous products, yet industrial mixers lack scientific design and operate with no control of mixture quality. The project aims to establish a new general continuum mixing theory, which will be val ....Experimentally validated theory for the mixing of granular materials. The project aims to develop better mixing theories to support industrial applications. Effective mixing of granular materials such as aggregates in building industry and stockpiles in mineral processing is important for creating homogeneous products, yet industrial mixers lack scientific design and operate with no control of mixture quality. The project aims to establish a new general continuum mixing theory, which will be validated against X-ray measurements of grain motions within small mixers. By describing the theory using an accurate computational method, the simulations of these mixers will be scalable, and would help deliver predictions for particle mixing in much larger operations. Other expected outcomes are to control mixture quality and reduce industry reliance on costly and time-consuming trial-and-error experiments.Read moreRead less
Decrease of environmental impact of steelmaking: development of fluorine-free mould flux for steel continuous casting. Sustainable development of the steelmaking industry requires addressing environmental issues, of which reducing fluorine emission in steel continuous casting is one of the most challenging. The aim of this project is the development of fluorine-free mould flux and establishment of the feasibility of the use of this flux in industrial steel casting.
Avoiding catastrophic failure of cable bolts in underground mines. This work aims to identify the factors responsible for the emerging problem of catastrophic failure of high-load cable bolts in underground mines and develop strategies for resisting their failure. The work is of high importance since failure of cable bolts is now being reported in several mines across Australia and is expected to become a problem world-wide. The work is novel as it intends to be the very first study of catastrop ....Avoiding catastrophic failure of cable bolts in underground mines. This work aims to identify the factors responsible for the emerging problem of catastrophic failure of high-load cable bolts in underground mines and develop strategies for resisting their failure. The work is of high importance since failure of cable bolts is now being reported in several mines across Australia and is expected to become a problem world-wide. The work is novel as it intends to be the very first study of catastrophic cable bolt failure. The expected outcome is the development of economically viable solutions for avoiding catastrophic cable bolt failure. It is anticipated that the findings will also be relevant to the civil engineering sector.Read moreRead less
Avoiding catastrophic failure of rock bolts in underground coal mines. This project will examine the factors responsible for the emerging problem of catastrophic failure of rock bolts in underground mines in order to develop strategies for resisting such failures. The consequences of rock bolt failure are potentially enormous from both a mine safety and economic standpoint. The strategies developed are expected to not only reduce the likelihood of injury and death from rock falls but to also red ....Avoiding catastrophic failure of rock bolts in underground coal mines. This project will examine the factors responsible for the emerging problem of catastrophic failure of rock bolts in underground mines in order to develop strategies for resisting such failures. The consequences of rock bolt failure are potentially enormous from both a mine safety and economic standpoint. The strategies developed are expected to not only reduce the likelihood of injury and death from rock falls but to also reduce very expensive mine downtime and avoid costly replacement of broken rock bolts. Australian Rock Bolting Technology is now used internationally and the work will be of substantial significance both nationally and internationally. It will help maintain Australia's international prominence in this field.Read moreRead less
Free Surface Instability and Gas Entrainment during Blast Furnace Drainage. Iron and Steelmaking operations have underpinned Australia's industry base for many years. To remain competitive in a global market BHP has undertaken considerable research and development to constantly improve process performance. An area of on-going concern is the unexpected release of gas during Blast Furnace drainage resulting in hazardous conditions for the operators and overall loss of production. This project aims ....Free Surface Instability and Gas Entrainment during Blast Furnace Drainage. Iron and Steelmaking operations have underpinned Australia's industry base for many years. To remain competitive in a global market BHP has undertaken considerable research and development to constantly improve process performance. An area of on-going concern is the unexpected release of gas during Blast Furnace drainage resulting in hazardous conditions for the operators and overall loss of production. This project aims to identify the causes of gas release and to devise operational strategies and design modifications to prevent this occurrence. Once implemented the outcomes of the research will be a more stable operation leading to increased production and less environmental emissions.Read moreRead less
Understanding and minimising oxidation during hot rolling and metal coating of steel strip. Steel production is one of the few manufacturing industries in which Australia is internationally competitive. Annual steel exports generate about two billion dollars in national income. Substantial value is added to raw steel by hot rolling it into sheet and coating with zincalume and paint. The market for these products is intensely competitive, and continued success is critically dependent on produc ....Understanding and minimising oxidation during hot rolling and metal coating of steel strip. Steel production is one of the few manufacturing industries in which Australia is internationally competitive. Annual steel exports generate about two billion dollars in national income. Substantial value is added to raw steel by hot rolling it into sheet and coating with zincalume and paint. The market for these products is intensely competitive, and continued success is critically dependent on productivity and quality. This project will assist BlueScope Steel in understanding and controlling millscale development on hot rolled products, and avoiding scale defects in zincalume coating.Read moreRead less
Surface reaction kinetics of zinc gas relevant to the ZINCALUME coating process. The proposed project aims to develop a sound understanding of the mechanism and rate of condensation of zinc vapour on clean and partially oxidised steel strip surfaces. This Fundamental scientific knowledge is the key to furthering our understanding of the effect of process variables on the occurrence of pinholes and bare patches on ZINCALUME coated steel strip. Should the fundamental causes of defect formation be ....Surface reaction kinetics of zinc gas relevant to the ZINCALUME coating process. The proposed project aims to develop a sound understanding of the mechanism and rate of condensation of zinc vapour on clean and partially oxidised steel strip surfaces. This Fundamental scientific knowledge is the key to furthering our understanding of the effect of process variables on the occurrence of pinholes and bare patches on ZINCALUME coated steel strip. Should the fundamental causes of defect formation be established, product quality can be improved, process costs reduced and the Australian industry's competitive position in the market place retained. A new experimental approach will be taken; conductive to the training of the researchers involved in advanced research techniques.Read moreRead less