Multiscale modelling of the transport phenomena of liquid iron and slag in ironmaking blast furnace. Blast furnace ironmaking is a key operation in the steel industry which, with an annual turnover around $11 billion, is a significant manufacturing sector in Australia. This project, focused on the behaviour of liquid iron and slag, can generate computer models that can reliably describe the complicated multiphase flow and thermochemical processes in the furnace. The implementation of the resulta ....Multiscale modelling of the transport phenomena of liquid iron and slag in ironmaking blast furnace. Blast furnace ironmaking is a key operation in the steel industry which, with an annual turnover around $11 billion, is a significant manufacturing sector in Australia. This project, focused on the behaviour of liquid iron and slag, can generate computer models that can reliably describe the complicated multiphase flow and thermochemical processes in the furnace. The implementation of the resultant models and the new understanding should lead to long life campaigns, better operational control, decreased fuel consumption, improved productivity and reduced environmental impact. This, together with the proposed research training, is important to the development of Australia's competitive steel industry.Read moreRead less
X-ray tomographic analysis and modelling of metallurgical coke. This project will apply 3D X-ray micro-tomography and model-based computational analysis to develop innovative approaches to the micro-structural characterisation of metallurgical coke. This has significant ramifications for the iron industry since coke characterisation is of primary importance to improved blast furnace productivity. The project will deliver new quantitative indices of coke microstructure, develop models for simulat ....X-ray tomographic analysis and modelling of metallurgical coke. This project will apply 3D X-ray micro-tomography and model-based computational analysis to develop innovative approaches to the micro-structural characterisation of metallurgical coke. This has significant ramifications for the iron industry since coke characterisation is of primary importance to improved blast furnace productivity. The project will deliver new quantitative indices of coke microstructure, develop models for simulation of micro-structural properties and coke transport properties, and examine coke reactivity in 3D contexts. This project will also be the first study to use multi-scale 3D X-ray tomographic analysis to examine the structural dynamics of coke during both its production and its use in the blast furnace.Read moreRead less
Discrete particle modelling and analysis of complex particle-fluid flows. Multiphase processes are widely used in both conventional and modern industries in Australia and worldwide, however rarely reach more than 60% of design capacity because of a poor understanding of their fundamental characteristics. This project aims to overcome this problem using an extensive combined fundamental and applied approach. The resulting theories, computer models and simulation techniques will be applied to imp ....Discrete particle modelling and analysis of complex particle-fluid flows. Multiphase processes are widely used in both conventional and modern industries in Australia and worldwide, however rarely reach more than 60% of design capacity because of a poor understanding of their fundamental characteristics. This project aims to overcome this problem using an extensive combined fundamental and applied approach. The resulting theories, computer models and simulation techniques will be applied to improve process design, control and optimisation. Consequentially, productivity and Australian competitiveness will be significantly enhanced in its most important industries such as minerals, metallurgical, chemical, energy, and materials.Read moreRead less
Fundamental Investigation of Kinetics of Ferro-Silicon Reactions in Cupola Scrap Melting Processes. The aims of this project include development of fundamental understanding of Ferro-silicon reactions in cupola scrap melting processes. This project will advance the scrap melting processes by enhancing their economic viability and environmental compatibility by optimising the reactions of Ferro-silicon which is one of the major sources of operating problems. Specifically the project will achieve ....Fundamental Investigation of Kinetics of Ferro-Silicon Reactions in Cupola Scrap Melting Processes. The aims of this project include development of fundamental understanding of Ferro-silicon reactions in cupola scrap melting processes. This project will advance the scrap melting processes by enhancing their economic viability and environmental compatibility by optimising the reactions of Ferro-silicon which is one of the major sources of operating problems. Specifically the project will achieve optimisation of Ferro-silicon utilisation, reduction in refractory consumption, minimisation of industrial slag waste generation, improved product composition control. The scientific outcomes include data and mechanisms of Ferro-silicon reactions with gas and graphite phases, kinetic models to describe the influence of Ferro-silicon and process variables.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0775721
Funder
Australian Research Council
Funding Amount
$520,000.00
Summary
Near Net Shaped Casting and Alloy Development Facility. Nearly all metal production is based around an initial casting phase, often followed by other deformation and thermal processes. This facility will allow us to study current and future advanced alloys and processing routes, including metals of strategic importance to Australia such as aluminium, titanium and magnesium. One of the major innovations for these metals is to directly cast to strip, followed by minimal processing to provide str ....Near Net Shaped Casting and Alloy Development Facility. Nearly all metal production is based around an initial casting phase, often followed by other deformation and thermal processes. This facility will allow us to study current and future advanced alloys and processing routes, including metals of strategic importance to Australia such as aluminium, titanium and magnesium. One of the major innovations for these metals is to directly cast to strip, followed by minimal processing to provide strip products with novel properties, low capital costs and short lead times. The outcomes from this research will support the development of existing and new metal industries in Australia.Read moreRead less