WAVELET-BASED MODELLING AND MODEL PREDICTIVE CONTROL OF COMPLEX MULTIDIMENSIONAL CRYSTALLISATION PROCESSES. The results of this project will directly contribute to a better understanding of crystallisation which is an important unit operation to achieve high purity separations. Many Australian industries for example, mineral processing, sugar processing, pharmaceuticals, etc will benefit from the results in order to enhance optimal operation and control to ensure globally competitive production ....WAVELET-BASED MODELLING AND MODEL PREDICTIVE CONTROL OF COMPLEX MULTIDIMENSIONAL CRYSTALLISATION PROCESSES. The results of this project will directly contribute to a better understanding of crystallisation which is an important unit operation to achieve high purity separations. Many Australian industries for example, mineral processing, sugar processing, pharmaceuticals, etc will benefit from the results in order to enhance optimal operation and control to ensure globally competitive production which is on time, minimize wastes and raw materials and inventories. The leading edge results will increase the contributions of these industries to the Australian economy and our global competitiveness necessary to maintain our culture and the beauty of our environment. Read moreRead less
Understanding and Controlling Wall Deposition in Spray Dryers via Experimental and Computational Fluid Dynamics (CFD) Studies. A key problem in operating spray dryers for producing milk powders and other consumer products, such as detergents, is the occurrence of internal wall deposits of powder, leading to thermal degradation of the products and potential fire hazards. However, no fundamental theory has been applied in spray dryers to allow this process to be controlled. The proposed project wi ....Understanding and Controlling Wall Deposition in Spray Dryers via Experimental and Computational Fluid Dynamics (CFD) Studies. A key problem in operating spray dryers for producing milk powders and other consumer products, such as detergents, is the occurrence of internal wall deposits of powder, leading to thermal degradation of the products and potential fire hazards. However, no fundamental theory has been applied in spray dryers to allow this process to be controlled. The proposed project will use state-of-the-art experimental and computational techniques to gain a fundamental understanding of this phenomenon and will develop a validated wall deposition model to predict when and to what extent this process occurs, to give higher throughputs and/or more efficient systems.Read moreRead less
Dynamic Controllability Analysis for Plantwide Process Design and Control. World-wide chemical plants represent many billions of dollars of investment. Improvements to the process designs in terms of controllability would have the potential to provide large economic benefits, as it implies improved productivity, reduced operating costs and product variability. This proposed research will be a step towards integration of process design and control, which has been widely recognized as the key to t ....Dynamic Controllability Analysis for Plantwide Process Design and Control. World-wide chemical plants represent many billions of dollars of investment. Improvements to the process designs in terms of controllability would have the potential to provide large economic benefits, as it implies improved productivity, reduced operating costs and product variability. This proposed research will be a step towards integration of process design and control, which has been widely recognized as the key to this improvement. The outcomes from this project may be readily implemented in process design practice, and therefore have a direct impact to the Australian and world-wide process industries, helping to build a more efficient and environmental conscious Australian process industries.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0560661
Funder
Australian Research Council
Funding Amount
$245,300.00
Summary
Particulate Characterisation for Pharmaceutical and Engineering Applications. The aim of this proposal is to establish joint facilities between the University of Sydney, Monash University and UNSW for the characterization of surface properties and particle sizes of pharmaceutical aerosols and industrial powders. Such knowledge is important for controlling aerosol production and delivery of drug particles to the lungs. This will have a significant benefit to the pharmaceutical industry and patien ....Particulate Characterisation for Pharmaceutical and Engineering Applications. The aim of this proposal is to establish joint facilities between the University of Sydney, Monash University and UNSW for the characterization of surface properties and particle sizes of pharmaceutical aerosols and industrial powders. Such knowledge is important for controlling aerosol production and delivery of drug particles to the lungs. This will have a significant benefit to the pharmaceutical industry and patients requiring aerosol treatment. Further, the proposed facilities will enhance research in complex particulate processes and modelling, functional nanomaterials, and soft sensor development, thus keeping Australia at the forefront of powder research into various high value adding particulate areas.Read moreRead less
Optimisation and Control of Bagasse Handling System in a Sugar Mill. Bagasse, the fibre residue from sugar cane, is used as fuel in suspension fired boilers for energy production for the sugar milling process. The use of bagasse as a fuel is currently gaining more prominence as the sugar industry looks to co-generation joint ventures with traditional electricity supply and generation authorities. This project is aimed at applying optimisation and control techniques to bagasse handling system in ....Optimisation and Control of Bagasse Handling System in a Sugar Mill. Bagasse, the fibre residue from sugar cane, is used as fuel in suspension fired boilers for energy production for the sugar milling process. The use of bagasse as a fuel is currently gaining more prominence as the sugar industry looks to co-generation joint ventures with traditional electricity supply and generation authorities. This project is aimed at applying optimisation and control techniques to bagasse handling system in a CSR sugar mill so that the fibre residue from sugar cane can be used to gain maximum efficiency in generating energy supplies in the sugar mill. If the project succeeds, other sugar mills from CSR would implement the advanced control system.Read moreRead less
Fine Structured Optical Fibre Fabrication - Soot, Rheology and Nanostructure in Modified Chemical Vapour Deposition. For 30 years photonics and telecommunications have relied heavily on optical fibres made by Modified Chemical Vapour Deposition (MCVD), a complex, highly dynamic process with many interacting variables, which is still more art than science. The results are good enough for most purposes but the next generation of photonics demands fibres with intricate, precisely defined internal s ....Fine Structured Optical Fibre Fabrication - Soot, Rheology and Nanostructure in Modified Chemical Vapour Deposition. For 30 years photonics and telecommunications have relied heavily on optical fibres made by Modified Chemical Vapour Deposition (MCVD), a complex, highly dynamic process with many interacting variables, which is still more art than science. The results are good enough for most purposes but the next generation of photonics demands fibres with intricate, precisely defined internal structures. A multi-disciplinary team will elucidate and quantify the exact nature of the fundamental science underlying MCVD - of silicate soot formation, deposition and heat treatment - and translate this into reproducibly fabricated fine structured fibres with high optical and mechanical performance.Read moreRead less
Optimal Ethylene Oxide Manufacturing via Advanced Process Modelling and Control. This project aims at improving plant efficiency and safety to a world's best level for the Ethylene Oxide (EO) plant of Huntsman Corporation Australia (HCA). EO is a key chemical intermediate for making polyesters (clothing, PET bottles, insulation) and surfactants. To remain globally competitive, it is essential to improve the efficiency of the plant, which has a small capacity and supports important Australian mar ....Optimal Ethylene Oxide Manufacturing via Advanced Process Modelling and Control. This project aims at improving plant efficiency and safety to a world's best level for the Ethylene Oxide (EO) plant of Huntsman Corporation Australia (HCA). EO is a key chemical intermediate for making polyesters (clothing, PET bottles, insulation) and surfactants. To remain globally competitive, it is essential to improve the efficiency of the plant, which has a small capacity and supports important Australian markets. The goals will be achieved by developing advanced operational and control strategies (through computer modeling, process optimisation and intelligent systems approach), which will assist in better understanding the process and in providing optimal HCA plant operation.Read moreRead less
Improving the Processing of Timber from Plantation Forests: The Challenge of Managing Variability. Drying is a key step in processing timber. The increasing availability of plantation hardwood timber, with greater variability in its properties than previous resources, presents an opportunity to take advantage of the development of better mathematical techniques for process optimization and better drying and mechanical models for timber to address this challenge. This project will produce optimi ....Improving the Processing of Timber from Plantation Forests: The Challenge of Managing Variability. Drying is a key step in processing timber. The increasing availability of plantation hardwood timber, with greater variability in its properties than previous resources, presents an opportunity to take advantage of the development of better mathematical techniques for process optimization and better drying and mechanical models for timber to address this challenge. This project will produce optimized drying schedules, which are combinations of temperatures and humidities used during drying, to effectively dry plantation timber with variable properties, producing timber for high-value and appearance-grade end uses, such as flooring and furniture.Read moreRead less
PRODUCTION OF OPTIMAL MICROSTRUCTURED POLYMER OPTICAL FIBRE. Microstructured optical fibres have been described as the 'next generation' of optical fibres, because of their ability to produce tailorisable optical effects. Our success in producing these fibres in polymer was a world-first. This project will yield a fundamental understanding of the fabrication process, so that for any fibre design the optimal drawing conditions can be determined and maintained for extended draws. This will allow i ....PRODUCTION OF OPTIMAL MICROSTRUCTURED POLYMER OPTICAL FIBRE. Microstructured optical fibres have been described as the 'next generation' of optical fibres, because of their ability to produce tailorisable optical effects. Our success in producing these fibres in polymer was a world-first. This project will yield a fundamental understanding of the fabrication process, so that for any fibre design the optimal drawing conditions can be determined and maintained for extended draws. This will allow improved draw reproducibility and fibre uniformity so that commercial quality fibres can be produced at economic rates. We will establish quantitative relationships between drawing parameters and optical properties, thus developing optimal designs and production processes.Read moreRead less
Microdynamic study of the flow of granular materials in bladed mixers. This project aims to develop a comprehensive understanding of granular mixing mechanics in bladed mixers. The study will be carried out by means of newly developed advanced numerical and experimental techniques to generate particle scale information. The flow and mixing behaviour of particles under different conditions will be analysed at both micro- and macro-scopic levels. The research outcomes such as predictive equations ....Microdynamic study of the flow of granular materials in bladed mixers. This project aims to develop a comprehensive understanding of granular mixing mechanics in bladed mixers. The study will be carried out by means of newly developed advanced numerical and experimental techniques to generate particle scale information. The flow and mixing behaviour of particles under different conditions will be analysed at both micro- and macro-scopic levels. The research outcomes such as predictive equations will be tested by simulating and analysing complicated industrial mixing processes; modelling to improve granulation and breakage will be targets. It will significantly improve the design, optimisation and control of mixing processes that are widely used in many industries.Read moreRead less