Scale-up and Intelligent Control of Granulation Processes. Granulation is the process that forms granular products with carefully targeted properties from powdery or liquid feeds. Granular products abound in the pharmaceutical, agricultural & industrial chemicals, and food & consumer goods industries. Poor understanding of the granulation causes delays in the time to market of new products and poor efficiency in large scale continuous granulation plants. This project will build on recent adva ....Scale-up and Intelligent Control of Granulation Processes. Granulation is the process that forms granular products with carefully targeted properties from powdery or liquid feeds. Granular products abound in the pharmaceutical, agricultural & industrial chemicals, and food & consumer goods industries. Poor understanding of the granulation causes delays in the time to market of new products and poor efficiency in large scale continuous granulation plants. This project will build on recent advances in the understanding of granulation fundamentals to (1) develop new robust design and scale up rules (2) develop intelligent control schemes for continuous granulation circuits, and (3) develop a new generation of regime separated granulators. The project is receiving substantial support from 3 industry partners (MSD Australia, Incitec and WMC Fertilizers) with cash contributions over 40% of the ARC grant requested, as well as very substantial in-kind contributions.Read moreRead less
Fundamental Data and Thermodynamic Modelling for Cryogenic LNG Fluids to Improve Process Design, Simulation and Operation. This research will contribute to a more environmentally sustainable Australia because it will promote the use of natural gas as a fuel supply which produces significantly fewer greenhouse gases than oil or coal. This project will improve the ability of engineers to reliably simulate LNG production plants as well as test new processes and technologies with the potential to in ....Fundamental Data and Thermodynamic Modelling for Cryogenic LNG Fluids to Improve Process Design, Simulation and Operation. This research will contribute to a more environmentally sustainable Australia because it will promote the use of natural gas as a fuel supply which produces significantly fewer greenhouse gases than oil or coal. This project will improve the ability of engineers to reliably simulate LNG production plants as well as test new processes and technologies with the potential to increase efficiency or revenue. Consequently, the level of over-engineering and, thus, the capital and operational costs of such plants will decrease. This in turn will promote the development of Australian gas reserves, particularly for those fields currently on the margins of economic viability.Read moreRead less
Embedded Antenna Technology in Smart Polymeric Composite Structures. This project is about embedding Global Positioning Satellite (GPS) reception technology in polymeric composite components to be deployed in automobiles. The aim of the project is to investigate the various parameters involved in integrating several participating technologies necessary to produce such smart components. The parameters to be investigated include the disciplines of composite materials, patch antenna and wireless co ....Embedded Antenna Technology in Smart Polymeric Composite Structures. This project is about embedding Global Positioning Satellite (GPS) reception technology in polymeric composite components to be deployed in automobiles. The aim of the project is to investigate the various parameters involved in integrating several participating technologies necessary to produce such smart components. The parameters to be investigated include the disciplines of composite materials, patch antenna and wireless communication technologies. The significance and outcome of this project is the development of a manufacturing method to make a normal looking composite component with GPS signal processing capabilities. It is also expected that the findings from this project can be extended to other sensor-based industries.Read moreRead less
Increasing the operational lifetime and optimising the design of crankcase oil-mist filters. Australia is one of the largest (per capita) users worldwide of heavy diesel engines, within sectors such as transport, mining, construction, shipping and power generation (usage of many of the above is concentrated in regional communities e.g. mining). This work will minimise emissions from such industries, as well as reduce lubricant oil usage - thereby maximising waste oil recovery and reuse (approx 5 ....Increasing the operational lifetime and optimising the design of crankcase oil-mist filters. Australia is one of the largest (per capita) users worldwide of heavy diesel engines, within sectors such as transport, mining, construction, shipping and power generation (usage of many of the above is concentrated in regional communities e.g. mining). This work will minimise emissions from such industries, as well as reduce lubricant oil usage - thereby maximising waste oil recovery and reuse (approx 5500 tonnes p.a.). Oil mists can be regarded as volatile organic compounds (VOCs) for the purposes of CO2 equivalent emissions, so therefore, the efficient capture of oil mists will reduce carbon emissions from the above industries in Australia.Read moreRead less
Coarse-Grid Eulerian-Eulerian Multiphase Model for Fluid Catalytic Cracking Unit. A fluid catalytic cracking (FCC) unit is an important refinery unit operation responsible for about 45% of total petrol production. The aim of this study is to improve the petrol production efficiency of Australian refineries thus allowing our country not only to maintain its self-sufficiency but also to permit lucrative exports. This will be done by optimising the performance of the FCC unit through novel computat ....Coarse-Grid Eulerian-Eulerian Multiphase Model for Fluid Catalytic Cracking Unit. A fluid catalytic cracking (FCC) unit is an important refinery unit operation responsible for about 45% of total petrol production. The aim of this study is to improve the petrol production efficiency of Australian refineries thus allowing our country not only to maintain its self-sufficiency but also to permit lucrative exports. This will be done by optimising the performance of the FCC unit through novel computational fluid dynamic simulations. The outcomes of this study will enable refiners to produce cleaner fuel (e.g., fuel with less sulphur) and decrease air pollution from the FCC unit (in the form of CO and particulates) thus helping Australia to preserve its diverse and relatively pollution-free environment.Read moreRead less
Optimisation and Control of Bagasse Handling System in a Sugar Mill. Bagasse, the fibre residue from sugar cane, is used as fuel in suspension fired boilers for energy production for the sugar milling process. The use of bagasse as a fuel is currently gaining more prominence as the sugar industry looks to co-generation joint ventures with traditional electricity supply and generation authorities. This project is aimed at applying optimisation and control techniques to bagasse handling system in ....Optimisation and Control of Bagasse Handling System in a Sugar Mill. Bagasse, the fibre residue from sugar cane, is used as fuel in suspension fired boilers for energy production for the sugar milling process. The use of bagasse as a fuel is currently gaining more prominence as the sugar industry looks to co-generation joint ventures with traditional electricity supply and generation authorities. This project is aimed at applying optimisation and control techniques to bagasse handling system in a CSR sugar mill so that the fibre residue from sugar cane can be used to gain maximum efficiency in generating energy supplies in the sugar mill. If the project succeeds, other sugar mills from CSR would implement the advanced control system.Read moreRead less
Optimal Ethylene Oxide Manufacturing via Advanced Process Modelling and Control. This project aims at improving plant efficiency and safety to a world's best level for the Ethylene Oxide (EO) plant of Huntsman Corporation Australia (HCA). EO is a key chemical intermediate for making polyesters (clothing, PET bottles, insulation) and surfactants. To remain globally competitive, it is essential to improve the efficiency of the plant, which has a small capacity and supports important Australian mar ....Optimal Ethylene Oxide Manufacturing via Advanced Process Modelling and Control. This project aims at improving plant efficiency and safety to a world's best level for the Ethylene Oxide (EO) plant of Huntsman Corporation Australia (HCA). EO is a key chemical intermediate for making polyesters (clothing, PET bottles, insulation) and surfactants. To remain globally competitive, it is essential to improve the efficiency of the plant, which has a small capacity and supports important Australian markets. The goals will be achieved by developing advanced operational and control strategies (through computer modeling, process optimisation and intelligent systems approach), which will assist in better understanding the process and in providing optimal HCA plant operation.Read moreRead less
Improving the Processing of Timber from Plantation Forests: The Challenge of Managing Variability. Drying is a key step in processing timber. The increasing availability of plantation hardwood timber, with greater variability in its properties than previous resources, presents an opportunity to take advantage of the development of better mathematical techniques for process optimization and better drying and mechanical models for timber to address this challenge. This project will produce optimi ....Improving the Processing of Timber from Plantation Forests: The Challenge of Managing Variability. Drying is a key step in processing timber. The increasing availability of plantation hardwood timber, with greater variability in its properties than previous resources, presents an opportunity to take advantage of the development of better mathematical techniques for process optimization and better drying and mechanical models for timber to address this challenge. This project will produce optimized drying schedules, which are combinations of temperatures and humidities used during drying, to effectively dry plantation timber with variable properties, producing timber for high-value and appearance-grade end uses, such as flooring and furniture.Read moreRead less
PRODUCTION OF OPTIMAL MICROSTRUCTURED POLYMER OPTICAL FIBRE. Microstructured optical fibres have been described as the 'next generation' of optical fibres, because of their ability to produce tailorisable optical effects. Our success in producing these fibres in polymer was a world-first. This project will yield a fundamental understanding of the fabrication process, so that for any fibre design the optimal drawing conditions can be determined and maintained for extended draws. This will allow i ....PRODUCTION OF OPTIMAL MICROSTRUCTURED POLYMER OPTICAL FIBRE. Microstructured optical fibres have been described as the 'next generation' of optical fibres, because of their ability to produce tailorisable optical effects. Our success in producing these fibres in polymer was a world-first. This project will yield a fundamental understanding of the fabrication process, so that for any fibre design the optimal drawing conditions can be determined and maintained for extended draws. This will allow improved draw reproducibility and fibre uniformity so that commercial quality fibres can be produced at economic rates. We will establish quantitative relationships between drawing parameters and optical properties, thus developing optimal designs and production processes.Read moreRead less
NANO-SCALE CATALYST SYSTEMS FOR HYDROGEN GENERATION FOR FUEL CELLS. The project aims to develop nano-scale catalyst materials for micro-channel fuel processing systems. Micro-channel reactors have the benefits over conventional technology of being more compact and potential for much lower costs. This will assist in the development of hydrogen generation systems for fuel cells, as well as other chemical processing applications such as gas-to-liquids technology. The technology has the potential t ....NANO-SCALE CATALYST SYSTEMS FOR HYDROGEN GENERATION FOR FUEL CELLS. The project aims to develop nano-scale catalyst materials for micro-channel fuel processing systems. Micro-channel reactors have the benefits over conventional technology of being more compact and potential for much lower costs. This will assist in the development of hydrogen generation systems for fuel cells, as well as other chemical processing applications such as gas-to-liquids technology. The technology has the potential to generate significant IP in an evolving multi-billion dollar fuel cell industry. Support from Ceramic Fuel Cells Ltd. and the Gas Technology Institute will ensure that the work has an international as well as national perspective, and a route to exploitation.Read moreRead less