Scale-up and Intelligent Control of Granulation Processes. Granulation is the process that forms granular products with carefully targeted properties from powdery or liquid feeds. Granular products abound in the pharmaceutical, agricultural & industrial chemicals, and food & consumer goods industries. Poor understanding of the granulation causes delays in the time to market of new products and poor efficiency in large scale continuous granulation plants. This project will build on recent adva ....Scale-up and Intelligent Control of Granulation Processes. Granulation is the process that forms granular products with carefully targeted properties from powdery or liquid feeds. Granular products abound in the pharmaceutical, agricultural & industrial chemicals, and food & consumer goods industries. Poor understanding of the granulation causes delays in the time to market of new products and poor efficiency in large scale continuous granulation plants. This project will build on recent advances in the understanding of granulation fundamentals to (1) develop new robust design and scale up rules (2) develop intelligent control schemes for continuous granulation circuits, and (3) develop a new generation of regime separated granulators. The project is receiving substantial support from 3 industry partners (MSD Australia, Incitec and WMC Fertilizers) with cash contributions over 40% of the ARC grant requested, as well as very substantial in-kind contributions.Read moreRead less
NANO-SCALE CATALYST SYSTEMS FOR HYDROGEN GENERATION FOR FUEL CELLS. The project aims to develop nano-scale catalyst materials for micro-channel fuel processing systems. Micro-channel reactors have the benefits over conventional technology of being more compact and potential for much lower costs. This will assist in the development of hydrogen generation systems for fuel cells, as well as other chemical processing applications such as gas-to-liquids technology. The technology has the potential t ....NANO-SCALE CATALYST SYSTEMS FOR HYDROGEN GENERATION FOR FUEL CELLS. The project aims to develop nano-scale catalyst materials for micro-channel fuel processing systems. Micro-channel reactors have the benefits over conventional technology of being more compact and potential for much lower costs. This will assist in the development of hydrogen generation systems for fuel cells, as well as other chemical processing applications such as gas-to-liquids technology. The technology has the potential to generate significant IP in an evolving multi-billion dollar fuel cell industry. Support from Ceramic Fuel Cells Ltd. and the Gas Technology Institute will ensure that the work has an international as well as national perspective, and a route to exploitation.Read moreRead less
Mineral Flotation - Integrating Science and Practice. Froth flotation is one of the most important processes in the recovery of valuable minerals from ores. This project aims to achieve a quantum improvement in the understanding of flotation, delivered as a computer model that will predict flotation response from measurable particle properties such as size, mineral composition and hydrophobicity. Providing the scientific foundation for the current practice of flotation, it will also allow floa ....Mineral Flotation - Integrating Science and Practice. Froth flotation is one of the most important processes in the recovery of valuable minerals from ores. This project aims to achieve a quantum improvement in the understanding of flotation, delivered as a computer model that will predict flotation response from measurable particle properties such as size, mineral composition and hydrophobicity. Providing the scientific foundation for the current practice of flotation, it will also allow floatability to be predicted when regrinding, oxidation or reagent addition occurs, which is beyond the scope of any current modelling approach. The model will be validated on full-scale flotation plants in Australian mineral processing operations.Read moreRead less
A multiscale-multifunctional approach to advanced diagnosis and operator performance in complex process systems. Major process system failures and subsequent poor diagnosis continues to produce significant company disruption, environmental damage, injury and possible loss of life. The benefits of this work will be reduced impacts and risks. This work will provide a new integrated approach with structured tools and diagnostic designs for process industries. It should have direct impacts on compan ....A multiscale-multifunctional approach to advanced diagnosis and operator performance in complex process systems. Major process system failures and subsequent poor diagnosis continues to produce significant company disruption, environmental damage, injury and possible loss of life. The benefits of this work will be reduced impacts and risks. This work will provide a new integrated approach with structured tools and diagnostic designs for process industries. It should have direct impacts on company performance through improved diagnosis, more timely response and hence reduced likelihood of major accidents. It will help to improve overall risk management practice in the process industries with less impact on people, property and environment, thus improving operational performance. Local communities will be direct beneficiaries of these reduced risks.Read moreRead less
Microstructure and Rheology of Starch-Gelatine confectionery products as a function of manufacturing process. We propose to develop a novel continuous extrusion process for manufacturing confectionery jellies. Jellies are traditionally manufactured in a multi-step labour and capital-intensive batch process with inter-batch variability and difficult to automate. Continuous processes offer many advantages including high throughput, efficiency, straightforward automation including quality monitorin ....Microstructure and Rheology of Starch-Gelatine confectionery products as a function of manufacturing process. We propose to develop a novel continuous extrusion process for manufacturing confectionery jellies. Jellies are traditionally manufactured in a multi-step labour and capital-intensive batch process with inter-batch variability and difficult to automate. Continuous processes offer many advantages including high throughput, efficiency, straightforward automation including quality monitoring and control. They are little used in this industry because of the inability to relate product requirements through fundamental microstructural properties to processing conditions. This project addresses these key technical obstacles to gain the competitive advantage of continuous extrusion processing, through advanced mathematical modelling informed by experimentation. The proposed techniques derive from advanced polymer processing and characterisation capabilities.Read moreRead less
Discrete Element Method for Analysis and Design of Pharmaceutical Encapsulation. Tablets represent the preferred method of dose delivery in the pharmaceutical industry, with over 80% of the market. PressFit - gelcaps have recently been developed, which encase a tablet core within a gelatin coating. The product combines the consumer appeal of capsules with the processing convenience of tablets, and provides a high degree of tamper-resistance. An important issue is that the caplets are required ....Discrete Element Method for Analysis and Design of Pharmaceutical Encapsulation. Tablets represent the preferred method of dose delivery in the pharmaceutical industry, with over 80% of the market. PressFit - gelcaps have recently been developed, which encase a tablet core within a gelatin coating. The product combines the consumer appeal of capsules with the processing convenience of tablets, and provides a high degree of tamper-resistance. An important issue is that the caplets are required to have very precise dimensional precision, an issue not previously of high priority for tabletting . This project seeks to enhance the competitive advantage of this new technology, through a combination of advanced mathematical modeling supported by experiments.Read moreRead less
Developing a smart supervisory control system for pan stage operations in sugar factories. This project aims to develop a prototype smart supervisory control system for pan stage crystallisation operations in raw sugar processing. Intelligent systems technologies will be tailored to provide a standardised approach for pan operations by using key process measurements and combining them with the collective expertise and knowledge of pan operators. This project will lead to a significant advance in ....Developing a smart supervisory control system for pan stage operations in sugar factories. This project aims to develop a prototype smart supervisory control system for pan stage crystallisation operations in raw sugar processing. Intelligent systems technologies will be tailored to provide a standardised approach for pan operations by using key process measurements and combining them with the collective expertise and knowledge of pan operators. This project will lead to a significant advance in the development of intelligent systems techniques for industrial applications and provide a better decision making strategy for pan stage operations with the benefit of reduced costs of sugar manufacture and increased profitability of the Australian sugar industry.Read moreRead less
Nanostrutured Magnesium-base Composites for High-density Hydrogen Storage. This project aims to develop nanocrstalline magnesium-based composites for effective hydrogen storage, overcoming two main technical barriers of current metal hydride systems: high charging/discharging temperature and slow kinetics. Nanoscale catalysts based on mesoporous carbons and metal nanoparticles will be introduced into the magnesium to increase storage capacity and increase the rate at low temperatures. Fundament ....Nanostrutured Magnesium-base Composites for High-density Hydrogen Storage. This project aims to develop nanocrstalline magnesium-based composites for effective hydrogen storage, overcoming two main technical barriers of current metal hydride systems: high charging/discharging temperature and slow kinetics. Nanoscale catalysts based on mesoporous carbons and metal nanoparticles will be introduced into the magnesium to increase storage capacity and increase the rate at low temperatures. Fundamental understanding on the effects of catalysts, and adsorption and desorption mechanisms will be obtained to optimise the composite materials. This project will lead to effective and practical technology for hydrogen storage that will meet the target of commercial fuel cell vehicles.Read moreRead less
Advanced Stability Sensor for Anaerobic Digestion Processes. Australia is firmly committed to energy reduction and production, where possible, renewable energy production. Anaerobic digestion is the only in-use wastewater treatment option that not only can have net zero energy consumption, but that actually produces energy. This energy is from renewable carbon sources is therefore a zero contributor to greenhouse gases. Australia has some of the strongest environmental limit laws in the world. ....Advanced Stability Sensor for Anaerobic Digestion Processes. Australia is firmly committed to energy reduction and production, where possible, renewable energy production. Anaerobic digestion is the only in-use wastewater treatment option that not only can have net zero energy consumption, but that actually produces energy. This energy is from renewable carbon sources is therefore a zero contributor to greenhouse gases. Australia has some of the strongest environmental limit laws in the world. While this is reasonable - given our sensitive environment -assisting industry in meeting those limits in a cost effective manner is a priority. Given sufficient process stability and transparency, anaerobic digestion is a low capital and operating cost option. Read moreRead less
Advanced modelling and optimisation of Underground Coal Gasification. The last decade is characterised by increasing interest of many countries in obtaining and developing Underground Coal Gasification (UCG) technologies. Recent long-term successful trial in Chinchilla has proven that the technology is ready for commercial use but the fundamental research into UCG is needed for further improvement of the technology performance in commercial applications. The major goal of this project is in comb ....Advanced modelling and optimisation of Underground Coal Gasification. The last decade is characterised by increasing interest of many countries in obtaining and developing Underground Coal Gasification (UCG) technologies. Recent long-term successful trial in Chinchilla has proven that the technology is ready for commercial use but the fundamental research into UCG is needed for further improvement of the technology performance in commercial applications. The major goal of this project is in combining most recent advances in combustion modelling with practical UCG operations and developing new advanced models specifically for UCG diagnostics and optimisation. The project outcomes involve: better understanding and optimisation of UCG processes and further development of advanced modelling techniques.
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