Multiscale Integrated Modelling and Control of an Ethanol-Fuelled Tubular Solid Oxide Fuel Cell. The results from this project will allow use of alternative sources for energy through a better understanding of the functioning, design, operability and control of SOFCs. Fuel Cells (FCs) with biomass ethanol feed will not only act as reliable power source but also reduce greenhouse gas emissions. A successful R&D effort to develop FCs will improve the national energy security by reducing the growin ....Multiscale Integrated Modelling and Control of an Ethanol-Fuelled Tubular Solid Oxide Fuel Cell. The results from this project will allow use of alternative sources for energy through a better understanding of the functioning, design, operability and control of SOFCs. Fuel Cells (FCs) with biomass ethanol feed will not only act as reliable power source but also reduce greenhouse gas emissions. A successful R&D effort to develop FCs will improve the national energy security by reducing the growing dependency on foreign energy sources, improve the environment by reducing carbon and other harmful emissions, and improve the economic growth by expanding the portfolio of highly efficient energy and useful spill over technologies. Read moreRead less
WAVELET-BASED MODELLING AND MODEL PREDICTIVE CONTROL OF COMPLEX MULTIDIMENSIONAL CRYSTALLISATION PROCESSES. The results of this project will directly contribute to a better understanding of crystallisation which is an important unit operation to achieve high purity separations. Many Australian industries for example, mineral processing, sugar processing, pharmaceuticals, etc will benefit from the results in order to enhance optimal operation and control to ensure globally competitive production ....WAVELET-BASED MODELLING AND MODEL PREDICTIVE CONTROL OF COMPLEX MULTIDIMENSIONAL CRYSTALLISATION PROCESSES. The results of this project will directly contribute to a better understanding of crystallisation which is an important unit operation to achieve high purity separations. Many Australian industries for example, mineral processing, sugar processing, pharmaceuticals, etc will benefit from the results in order to enhance optimal operation and control to ensure globally competitive production which is on time, minimize wastes and raw materials and inventories. The leading edge results will increase the contributions of these industries to the Australian economy and our global competitiveness necessary to maintain our culture and the beauty of our environment. Read moreRead less
Understanding and Controlling Wall Deposition in Spray Dryers via Experimental and Computational Fluid Dynamics (CFD) Studies. A key problem in operating spray dryers for producing milk powders and other consumer products, such as detergents, is the occurrence of internal wall deposits of powder, leading to thermal degradation of the products and potential fire hazards. However, no fundamental theory has been applied in spray dryers to allow this process to be controlled. The proposed project wi ....Understanding and Controlling Wall Deposition in Spray Dryers via Experimental and Computational Fluid Dynamics (CFD) Studies. A key problem in operating spray dryers for producing milk powders and other consumer products, such as detergents, is the occurrence of internal wall deposits of powder, leading to thermal degradation of the products and potential fire hazards. However, no fundamental theory has been applied in spray dryers to allow this process to be controlled. The proposed project will use state-of-the-art experimental and computational techniques to gain a fundamental understanding of this phenomenon and will develop a validated wall deposition model to predict when and to what extent this process occurs, to give higher throughputs and/or more efficient systems.Read moreRead less
Dynamic Controllability Analysis for Plantwide Process Design and Control. World-wide chemical plants represent many billions of dollars of investment. Improvements to the process designs in terms of controllability would have the potential to provide large economic benefits, as it implies improved productivity, reduced operating costs and product variability. This proposed research will be a step towards integration of process design and control, which has been widely recognized as the key to t ....Dynamic Controllability Analysis for Plantwide Process Design and Control. World-wide chemical plants represent many billions of dollars of investment. Improvements to the process designs in terms of controllability would have the potential to provide large economic benefits, as it implies improved productivity, reduced operating costs and product variability. This proposed research will be a step towards integration of process design and control, which has been widely recognized as the key to this improvement. The outcomes from this project may be readily implemented in process design practice, and therefore have a direct impact to the Australian and world-wide process industries, helping to build a more efficient and environmental conscious Australian process industries.Read moreRead less
Fine Structured Optical Fibre Fabrication - Soot, Rheology and Nanostructure in Modified Chemical Vapour Deposition. For 30 years photonics and telecommunications have relied heavily on optical fibres made by Modified Chemical Vapour Deposition (MCVD), a complex, highly dynamic process with many interacting variables, which is still more art than science. The results are good enough for most purposes but the next generation of photonics demands fibres with intricate, precisely defined internal s ....Fine Structured Optical Fibre Fabrication - Soot, Rheology and Nanostructure in Modified Chemical Vapour Deposition. For 30 years photonics and telecommunications have relied heavily on optical fibres made by Modified Chemical Vapour Deposition (MCVD), a complex, highly dynamic process with many interacting variables, which is still more art than science. The results are good enough for most purposes but the next generation of photonics demands fibres with intricate, precisely defined internal structures. A multi-disciplinary team will elucidate and quantify the exact nature of the fundamental science underlying MCVD - of silicate soot formation, deposition and heat treatment - and translate this into reproducibly fabricated fine structured fibres with high optical and mechanical performance.Read moreRead less
Multi-Scale, Multi-Form Approach to the Modelling, Design and Control of Complex Particulate Processes. Many particulate processes suffer from high recycle rates and instability due to lack of knowledge at various scale levels, and on the fitness between model forms and applications. This project will develop a complete model hierarchy ranging from the microscopic scale to full plant scale using a multi-scale, multi-form approach. The joint force of two world class teams will tackle the complex ....Multi-Scale, Multi-Form Approach to the Modelling, Design and Control of Complex Particulate Processes. Many particulate processes suffer from high recycle rates and instability due to lack of knowledge at various scale levels, and on the fitness between model forms and applications. This project will develop a complete model hierarchy ranging from the microscopic scale to full plant scale using a multi-scale, multi-form approach. The joint force of two world class teams will tackle the complex interaction problems covering granulation fundamentals, dynamic modelling, process design and advanced control. The work will lead to significantly improved productivity and quality for a wide range of industrial particulate processes using innovative design and model based control strategies.Read moreRead less
Dynamic CFD Simulations and Scale-Up of Three-Phase Slurry Reactors for Gas-to-Liquid (GTL) Technology. The gas-liquid-solid flow patterns in three-phase slurry bubble column reactors will be studied using experiments and CFD. The effect of various reactor parameters will be studied to develop the scale-up heuristic for the slurry bubble column reactor. The Findings of this study will be used to optimise the reactor system for the offshore natural gas locations of Australia. A successful impleme ....Dynamic CFD Simulations and Scale-Up of Three-Phase Slurry Reactors for Gas-to-Liquid (GTL) Technology. The gas-liquid-solid flow patterns in three-phase slurry bubble column reactors will be studied using experiments and CFD. The effect of various reactor parameters will be studied to develop the scale-up heuristic for the slurry bubble column reactor. The Findings of this study will be used to optimise the reactor system for the offshore natural gas locations of Australia. A successful implementation of this project will bring a huge economic benefit to Australia by utilising the vast amount of remotely located and otherwise unusable stranded natural gas reserves. The project falls within one of National Research Priorities: An Environmentally Sustainable Australia.Read moreRead less
An innovative computational technique for the study and control of oscillation marks in continuous casting of steel. The project addresses an important problem in steel making industry. The success of the project will lead to a comprehensive understanding of the continuous steel casting process and the development of an innovative computational technique for the analysis of the process, which is important for the optimal control of the process. As Australia has a huge amount of mineral resources ....An innovative computational technique for the study and control of oscillation marks in continuous casting of steel. The project addresses an important problem in steel making industry. The success of the project will lead to a comprehensive understanding of the continuous steel casting process and the development of an innovative computational technique for the analysis of the process, which is important for the optimal control of the process. As Australia has a huge amount of mineral resources, improvement of the steel casting technology will result in great economic and social benefit. It will increase the revenue from the steelmaking industry and ensure the Australian steelmaking industry to be internationally competitive. The project will also lead to the production of a number of graduates with expertise directly useful to our local industry. Read moreRead less
Improving Powder Properties by Using Spray Dryers to Process Amorphous Components of Solids into Crystalline Materials. Australia has a large food and dairy processing industry, capturing 13% of the world dairy export market, worth US$460 million annually. This proposal will build on Australia's strengths in dairy and food industries, particularly milk powder products. This project will enhance our competitive advantage in the production of dried foodstuffs by streamlining their production and ....Improving Powder Properties by Using Spray Dryers to Process Amorphous Components of Solids into Crystalline Materials. Australia has a large food and dairy processing industry, capturing 13% of the world dairy export market, worth US$460 million annually. This proposal will build on Australia's strengths in dairy and food industries, particularly milk powder products. This project will enhance our competitive advantage in the production of dried foodstuffs by streamlining their production and allowing tailored and new powder products to be created.Read moreRead less
Plantwide Control of Modern Chemical Processes from a Network Perspective. Complex plants increasingly appear in modern Australian process industries, particularly in mineral processing, petrochemical and renewable energies sectors. These plants represent vast capital costs and manufacture products at a very large scale. Improvement in control and operation of these processes can potentially provide significant economic benefits. The expected outcome of this research is an effective approach to ....Plantwide Control of Modern Chemical Processes from a Network Perspective. Complex plants increasingly appear in modern Australian process industries, particularly in mineral processing, petrochemical and renewable energies sectors. These plants represent vast capital costs and manufacture products at a very large scale. Improvement in control and operation of these processes can potentially provide significant economic benefits. The expected outcome of this research is an effective approach to improve operational safety, efficiency, product quality and manufacturing flexibility, helping to build a more efficient and environmental conscious Australian chemical industry. This project will also enhance Australia's scientific reputation in the frontier research area of advanced process control and management.Read moreRead less