Particle scale modelling and analysis of the multiphase flows in coal preparation. Australia is the world's biggest coal exporter, and black coal is Australia's largest export, with an annual value >$20 billion. Optimum design and control of the processes in coal preparation play a critical economic role in coal production. This project aims at providing substantial improvements through the application of a novel combined continuum and discrete modelling method. Specifically, the improvements ta ....Particle scale modelling and analysis of the multiphase flows in coal preparation. Australia is the world's biggest coal exporter, and black coal is Australia's largest export, with an annual value >$20 billion. Optimum design and control of the processes in coal preparation play a critical economic role in coal production. This project aims at providing substantial improvements through the application of a novel combined continuum and discrete modelling method. Specifically, the improvements targeted relate to better process and product control, a decrease in unit energy consumption and improvements in productivity, which, together with the research training offered, will further enhance Australia's leading position in global coal industry.Read moreRead less
Depressing pyrite in selective flotation of complex polymetallic ores . This project aims to understand the reactions taking place on the major gangue (waste) mineral during the recovery of base-metal and precious minerals. The mining industry is processing low grade complex ores and experiencing difficulties in rejecting gangue minerals in mineral separation and metal extraction plants. The project will develop new technologies that manipulate these reactions to achieve mineral separation and ....Depressing pyrite in selective flotation of complex polymetallic ores . This project aims to understand the reactions taking place on the major gangue (waste) mineral during the recovery of base-metal and precious minerals. The mining industry is processing low grade complex ores and experiencing difficulties in rejecting gangue minerals in mineral separation and metal extraction plants. The project will develop new technologies that manipulate these reactions to achieve mineral separation and metal extraction efficiently and economically. These technologies may provide value in processing low quality complex polymetallic resources using low quality water, whilst halving the operating costs of mineral concentrators and providing corresponding reductions in harmful emissions.Read moreRead less
Data-driven monitoring of raceway dynamics in ironmaking blast furnaces. Raceway dynamics in ironmaking blast furnaces affect operational stability and cost considerably, yet their dynamic behaviour has not been well monitored online. The project aims to develop a data-driven model for monitoring the internal state of gas-solid-powder reacting flow in the raceway and predicting raceway anomalies online. It will be achieved by combining particle-fluid numerical simulations with data processing an ....Data-driven monitoring of raceway dynamics in ironmaking blast furnaces. Raceway dynamics in ironmaking blast furnaces affect operational stability and cost considerably, yet their dynamic behaviour has not been well monitored online. The project aims to develop a data-driven model for monitoring the internal state of gas-solid-powder reacting flow in the raceway and predicting raceway anomalies online. It will be achieved by combining particle-fluid numerical simulations with data processing and reduced-order state observer, supported by lab/plant experiments, and collaborating with two industry partners from coal and steel industries. The project outcomes including codes, models and raceway control strategies can help promote Australian metallurgical coal's global markets and ultimately the Australian economy.Read moreRead less
Multiscale study of raceway operations for low-cost and stable ironmaking. This project aims to optimise blast furnace operations and to assess the performance of Australian brown coals in ironmaking. Pulverised coal injection is a cost-effective technology in blast furnace ironmaking, particularly if low-grade coal is used. This project aims to develop control strategies for stable and low-cost operation and to assess and optimise the combustion of brown coal and its blends in this process. The ....Multiscale study of raceway operations for low-cost and stable ironmaking. This project aims to optimise blast furnace operations and to assess the performance of Australian brown coals in ironmaking. Pulverised coal injection is a cost-effective technology in blast furnace ironmaking, particularly if low-grade coal is used. This project aims to develop control strategies for stable and low-cost operation and to assess and optimise the combustion of brown coal and its blends in this process. The project aims will be achieved via multiscale modelling and simulation, supported by laboratory and plant experiments. The outcomes of the project are intended to open a new market for brown coal.Read moreRead less
Development and application of a virtue experimental blast furnace. This project aims to develop a virtual experimental blast furnace based on advanced discrete particle simulation technique. It is intended that the model furnace will be used to study the flow and thermochemical behaviour in iron making, quantify the effects of key variables related to raw material and operational conditions, and formulate strategies for optimum process design and control under different conditions. The findings ....Development and application of a virtue experimental blast furnace. This project aims to develop a virtual experimental blast furnace based on advanced discrete particle simulation technique. It is intended that the model furnace will be used to study the flow and thermochemical behaviour in iron making, quantify the effects of key variables related to raw material and operational conditions, and formulate strategies for optimum process design and control under different conditions. The findings aim to be very useful to comprehensively assess the performance of Australian minerals in iron making, improve the energy efficiency and reduce carbon dioxide emission in the steel industry, and enhance the competitiveness of the Australian economy.Read moreRead less
Preparation and use of lignite-iron ore composite briquettes for ironmaking. Preparation and use of lignite-iron ore composite briquettes for ironmaking. This project aims to study the briquetting processes of fine powders, and the preparation and utilization of new brown coal (lignite)–iron ore composite briquettes in a blast furnace. Lignite is a low-cost and abundant resource, and could be used in an emerging carbon-iron ore composite briquette for low-cost ironmaking. This project will perfo ....Preparation and use of lignite-iron ore composite briquettes for ironmaking. Preparation and use of lignite-iron ore composite briquettes for ironmaking. This project aims to study the briquetting processes of fine powders, and the preparation and utilization of new brown coal (lignite)–iron ore composite briquettes in a blast furnace. Lignite is a low-cost and abundant resource, and could be used in an emerging carbon-iron ore composite briquette for low-cost ironmaking. This project will perform multi-scale numerical studies, supported by lab/industry-scale experiments, to produce models and control strategies. Anticipated outcomes include better design and control of briquette's preparation and utilization in ironmaking for further cost-cutting; a new market for brown coal; and a more competitive Australian economy.Read moreRead less
Depressing pyrrhotite in copper and gold flotation. The mining industry is processing low-grade ores associated with high amounts of waste minerals. Extracting metals from low-grade ores is very difficult with technical challenges in rejecting waste minerals. This project aims to understand the surface properties and the behaviour of a major waste mineral which is becoming increasingly problematic during the processing of copper and gold ores. New chemistry and chemical reagents will be develope ....Depressing pyrrhotite in copper and gold flotation. The mining industry is processing low-grade ores associated with high amounts of waste minerals. Extracting metals from low-grade ores is very difficult with technical challenges in rejecting waste minerals. This project aims to understand the surface properties and the behaviour of a major waste mineral which is becoming increasingly problematic during the processing of copper and gold ores. New chemistry and chemical reagents will be developed to efficiently and economically reject the waste mineral by manipulating the reactions that take place on its surface. This project expects to have immediate economic and environmental impacts through increasing metal production, cutting greenhouse gas emissions and applying new green reagents.Read moreRead less
Enhanced recovery and concentration of cenospheres from fly ash. The purpose of this project is to investigate the recovery of valuable particles, referred to as cenospheres, from the fly ash waste of coal fired power stations. An understanding of the complex gravitational settling behaviour of fly ash suspensions in inclined channels will lead to a new technology for recovering and concentrating the particles.
Model studies of new ironmaking processes. This project aims to study the fundamentals governing the multiphase flow and thermochemical performance in representative new ironmaking processes, and formulate some useful strategies for the design, control and optimisation of next generation of ironmaking technology which is useful to Australia's future mineral and steel industries.
Engineering the sulphidising reactions for flotation of low quality ores. Engineering the sulphidising reactions for flotation of low quality ores. This project aims to engineer sulphidisation reactions to enhance the flotation of low quality ores for the minerals industry. Sulphidisation uses flotation to enrich base metal and precious minerals from low quality ores containing oxides and oxidised sulphides before expensive leaching or smelting. However, the current sulphidisation method is neit ....Engineering the sulphidising reactions for flotation of low quality ores. Engineering the sulphidising reactions for flotation of low quality ores. This project aims to engineer sulphidisation reactions to enhance the flotation of low quality ores for the minerals industry. Sulphidisation uses flotation to enrich base metal and precious minerals from low quality ores containing oxides and oxidised sulphides before expensive leaching or smelting. However, the current sulphidisation method is neither efficient nor widely used. This project will tailor sulphidisation reactions to generate desirable surface products that are not sensitive to flotation conditions. The intended outcome of this project is to provide a step change value in processing low quality resources while minimising the environmental effects of stockpiles.Read moreRead less