Optimising non-explosive rock breaking technology. Non-explosive rock breaking technology has the potential to significantly improve safety and production in mining and construction industries. This project will quantify a non-explosive hydraulic rock breaking technology through innovative theoretical and numerical investigations. The influences of all the key factors on the efficiency of this technology will the examined. It is envisaged that the outcomes from this proposal will optimise the no ....Optimising non-explosive rock breaking technology. Non-explosive rock breaking technology has the potential to significantly improve safety and production in mining and construction industries. This project will quantify a non-explosive hydraulic rock breaking technology through innovative theoretical and numerical investigations. The influences of all the key factors on the efficiency of this technology will the examined. It is envisaged that the outcomes from this proposal will optimise the non-explosive rock breaking technology, greatly improve its application and guide our industry partner to develop reliable equipment.Read moreRead less
Advancements in Belt Conveying. Belt conveyors are of considerable importance in bulk material handling operations worldwide. This research will be undertaken in collaboration with three industry partners and will develop fundamental models to predict and improve the performance and reliability in the areas of belt cleaning, belt weighing and belt indentation resistance. A collective approach to the research will significantly enhance the project outcomes due to the strong interrelation of funda ....Advancements in Belt Conveying. Belt conveyors are of considerable importance in bulk material handling operations worldwide. This research will be undertaken in collaboration with three industry partners and will develop fundamental models to predict and improve the performance and reliability in the areas of belt cleaning, belt weighing and belt indentation resistance. A collective approach to the research will significantly enhance the project outcomes due to the strong interrelation of fundamental parameters. The research outcomes will significantly enhance the fundamental knowledge of belt conveying, and strengthen Australia's international standing in the field of bulk materials handling research and industrial application.Read moreRead less
Fundamental investigation of particle-fluid flow in the IsaMill grinding process. The Australian mining and minerals processing industries generated exports of about $56 billion in 2004/5, representing approximately 44 per cent of Australia's total exports. Grinding is a basic operation that liberates valuable minerals from the host rock. However, conventional grinding technologies are very inefficient. The newly developed IsaMill technique greatly improves the power efficiency of the grinding p ....Fundamental investigation of particle-fluid flow in the IsaMill grinding process. The Australian mining and minerals processing industries generated exports of about $56 billion in 2004/5, representing approximately 44 per cent of Australia's total exports. Grinding is a basic operation that liberates valuable minerals from the host rock. However, conventional grinding technologies are very inefficient. The newly developed IsaMill technique greatly improves the power efficiency of the grinding process. This project aims to understand the flow of particles and fluids within IsaMill through combined experimental and numerical studies, leading to improved grinding performance and lower energy consumption. Such work will provide a significant economic benefit not only to Xstrata but also to the Australian mineral processing industry.Read moreRead less
Development of a New Generation Low Rolling Resistance Conveyor Belt. Belt conveying systems are employed extensively to transport bulk materials within Australia's mining and mineral processing industries. The energy consumption of belt conveyors are significant and dominated by the indentation rolling resistance of the idler rolls into the bottom cover of the belt. This project will develop technology to design more energy efficient conveyors by employing new laminated low energy loss belt cov ....Development of a New Generation Low Rolling Resistance Conveyor Belt. Belt conveying systems are employed extensively to transport bulk materials within Australia's mining and mineral processing industries. The energy consumption of belt conveyors are significant and dominated by the indentation rolling resistance of the idler rolls into the bottom cover of the belt. This project will develop technology to design more energy efficient conveyors by employing new laminated low energy loss belt covers. With Australian mineral exports exceeding $100 billion, coupled with the considerable transportation distances often necessary in Australian mining operations, the outcomes of this research will result in significant energy savings and economic benefits to these vital industries.Read moreRead less
Modelling and Optimisation of Belt Conveyor Systems. Belt conveyors are the arteries of Australia's heavy industries. Their efficiency and cost are critical to the productivity of our major export markets. A current trend in this area is the introduction of high-speed and long distance conveying. This has placed tremendous pressure on the current design standards which are in drastic need of re-evaluation. This project will address these deficiencies and build a strong foundation for future conv ....Modelling and Optimisation of Belt Conveyor Systems. Belt conveyors are the arteries of Australia's heavy industries. Their efficiency and cost are critical to the productivity of our major export markets. A current trend in this area is the introduction of high-speed and long distance conveying. This has placed tremendous pressure on the current design standards which are in drastic need of re-evaluation. This project will address these deficiencies and build a strong foundation for future conveyor design. This will be achieved by developing rigorous mechanical models for conveyor mechanics and the application of state-of-the-art optimisation methods based on Darwinian natural selection. This will lead to significant improvements in the efficiency and running costs of belt conveyor systems.Read moreRead less
Quantification and Modelling of Particle Flow Mechanisms in Conveyor Transfers. A critical area of solids handling and processing is the transfer of bulk material between conveyor belts. Design of conveyor transfers rely heavily on trial and error and/or experience and cannot cope with the complexities of varying particle properties and process requirements. Poor transfer designs can result in reduced QC and service life, significant maintenance/environmental costs and safety concerns. The main ....Quantification and Modelling of Particle Flow Mechanisms in Conveyor Transfers. A critical area of solids handling and processing is the transfer of bulk material between conveyor belts. Design of conveyor transfers rely heavily on trial and error and/or experience and cannot cope with the complexities of varying particle properties and process requirements. Poor transfer designs can result in reduced QC and service life, significant maintenance/environmental costs and safety concerns. The main aims of this project are experimental and theoretical investigations into the flow of particulates through conveyor transfers. This will result in: development of a novel conveyor transfer facility; quantification of transfer parameters and data; development of models to simulate and assist in the design of complete transfers.Read moreRead less
Development of a High Capacity Steep Angle Belt Conveying System. Deep open-pit mining operations rely extensively on fleets of large haul trucks to convey both ore and waste rock. The aim of this project is to develop a high capacity conveying system with the ability to continuously convey ore and rock up steep inclines directly from the pit. The benefits of the research outcomes to the efficient handling of our most valuable export commodities are immense. This innovative new technology will s ....Development of a High Capacity Steep Angle Belt Conveying System. Deep open-pit mining operations rely extensively on fleets of large haul trucks to convey both ore and waste rock. The aim of this project is to develop a high capacity conveying system with the ability to continuously convey ore and rock up steep inclines directly from the pit. The benefits of the research outcomes to the efficient handling of our most valuable export commodities are immense. This innovative new technology will significantly reduce the dependency on haul trucks, reducing energy consumption, minimising environmental impact of the mining process, and improve the health and safety of personnel and the surrounding community.Read moreRead less
Multi-scale modelling of particle breakage in grinding process. The minerals industry is the largest exporter in Australia, contributing approximately 40% of Australia's total exports. Grinding is one of basic operations in mineral processing to liberate valuables from the host rock. Grinding process, however, has very low efficiency and may account for 50% of the direct operating cost of a mineral processing plant. This project is to develop a novel, multi-scale model to investigate grinding at ....Multi-scale modelling of particle breakage in grinding process. The minerals industry is the largest exporter in Australia, contributing approximately 40% of Australia's total exports. Grinding is one of basic operations in mineral processing to liberate valuables from the host rock. Grinding process, however, has very low efficiency and may account for 50% of the direct operating cost of a mineral processing plant. This project is to develop a novel, multi-scale model to investigate grinding at both process and individual particle levels and to provide a more accurate prediction of grinding performance. This will result in improved control and design of grinding process with reduced energy consumption and mineral waste, which will be of immense economic and environmental benefit to Australia.Read moreRead less
Passive Control of Dust Emissions from Belt Conveyor Systems. Belt conveyor systems are employed extensively to transport bulk materials in a great many industries, particularly those associated with mining and mineral processing. Belt conveyor installations are becoming longer and belt speeds significantly faster, resulting in increased dust emissions. An estimated 16 billion litres of water per annum is used by the Australian Black Coal Industry alone on dust suppression. This project will dev ....Passive Control of Dust Emissions from Belt Conveyor Systems. Belt conveyor systems are employed extensively to transport bulk materials in a great many industries, particularly those associated with mining and mineral processing. Belt conveyor installations are becoming longer and belt speeds significantly faster, resulting in increased dust emissions. An estimated 16 billion litres of water per annum is used by the Australian Black Coal Industry alone on dust suppression. This project will develop passive dust control technology, requiring no external energy or suppressants. This will be achieved through the development of numerical methods verified by rigorous experimental work. This will lead to significant cost savings, improved employee health and safety and reduced environmental impact.Read moreRead less
Analytical, Numerical and Testing Procedures for Improved Design and Performance of Bulk Solids Systems. Mining and minerals production is Australia's most important export industry. Despite the global financial crisis, the Australian Bureau of Agriculture and Resources Economics (Australian Commodities, December Quarter 2008) has forecast that earnings from Australia's energy and minerals exports will increase by 37% during 2008-09 to A$160 billion. Bulk materials handling operations constitute ....Analytical, Numerical and Testing Procedures for Improved Design and Performance of Bulk Solids Systems. Mining and minerals production is Australia's most important export industry. Despite the global financial crisis, the Australian Bureau of Agriculture and Resources Economics (Australian Commodities, December Quarter 2008) has forecast that earnings from Australia's energy and minerals exports will increase by 37% during 2008-09 to A$160 billion. Bulk materials handling operations constitute a major component of the minerals production and transportation costs. Through the research conducted in this project, greater efficiencies with reduced operating costs will be achieved while, at the same time, meeting the stringent environmental controls in accordance with the National priority goal of 'An Environmentally Sustainable Australia'.Read moreRead less