Practical Application of Filtration Theory to the Minerals Industry. The project aims to provide a quantitative basis for the selection, design, operation and maintenance of filter devices in the minerals industry. This will be achieved through characterisation of materials to be filtered by developing a model of the true role of the membrane in filtration. Experimental parameters will be input to first principles filtration models. This will reduce the incidence of poor operational outcomes ....Practical Application of Filtration Theory to the Minerals Industry. The project aims to provide a quantitative basis for the selection, design, operation and maintenance of filter devices in the minerals industry. This will be achieved through characterisation of materials to be filtered by developing a model of the true role of the membrane in filtration. Experimental parameters will be input to first principles filtration models. This will reduce the incidence of poor operational outcomes for filter presses and provide a sound basis for the maintenance of filter cloths and membranes.Read moreRead less
Matching flotation concentrate composition to downstream processing in copper production at the Olympic Dam operations of BHP Billiton. This research is important for the Australian and South Australian economies. There are both large capital and operating costs benefits if a successful and robust mineral separation can be achieved. Being able to separate different copper sulphide minerals in copper concentrates will have global significance. In the particular case of Olympic Dam mine, the imp ....Matching flotation concentrate composition to downstream processing in copper production at the Olympic Dam operations of BHP Billiton. This research is important for the Australian and South Australian economies. There are both large capital and operating costs benefits if a successful and robust mineral separation can be achieved. Being able to separate different copper sulphide minerals in copper concentrates will have global significance. In the particular case of Olympic Dam mine, the impact of being able to separate the copper sulphide minerals at the mineral processing stage is a significant reduction in operating costs, which is a result of reduced ore handling, mining and smelting costs.Read moreRead less
The effect of contaminant carbon films on the leaching of gold. A major problem in cyanidation is preg-robbing, which results in severe gold losses to tailings. Too much emphasis has been placed on the blinding and characterisation of free carbon or graphite particles, instead of considering carbon or graphite as a layer on top of other ore particles. It is the aim of this project to investigate the effect of contaminant carbon layers on the leaching of gold from sulphide ores. The understanding ....The effect of contaminant carbon films on the leaching of gold. A major problem in cyanidation is preg-robbing, which results in severe gold losses to tailings. Too much emphasis has been placed on the blinding and characterisation of free carbon or graphite particles, instead of considering carbon or graphite as a layer on top of other ore particles. It is the aim of this project to investigate the effect of contaminant carbon layers on the leaching of gold from sulphide ores. The understanding of the exact role of carbon layers on mineral surfaces in both preg-robbing and leaching is essential to devise process strategies that could lead to improved extraction.Read moreRead less
Impact of recycled and low quality process water on sustainable mineral processing practices. Water is in short supply and needs to be considered as a 'key reagent'. The quality of this reagent can vary widely. For a sustainable mineral processing practice, the use of recycled or low quality/saline process water will be essential for a plant to operate in the future. The major benefit is recognition that significant recycle of process water for flotation is achievable if simple water quality con ....Impact of recycled and low quality process water on sustainable mineral processing practices. Water is in short supply and needs to be considered as a 'key reagent'. The quality of this reagent can vary widely. For a sustainable mineral processing practice, the use of recycled or low quality/saline process water will be essential for a plant to operate in the future. The major benefit is recognition that significant recycle of process water for flotation is achievable if simple water quality control and management practices are implemented. In addition, a better understanding and control of water quality in recycled/saline process water may lead to improved flotation stability and performance, and reduced reagent consumption.Read moreRead less
BEACH FORMATION OF NON-SEGREGATING TAILINGS. Thickened tailings from mining operations discharged onto flat ground build into a low conical hill, forming a straight beach slope. This method of stacked tailings disposal is currently employed at nine Australian mine-sites. It is cost effective and environmentally friendly. Discharged thickened pastes can develop steeper slopes, thus requiring less area for the tailings stack. However, a tailing discharge system design must be based on an accurate ....BEACH FORMATION OF NON-SEGREGATING TAILINGS. Thickened tailings from mining operations discharged onto flat ground build into a low conical hill, forming a straight beach slope. This method of stacked tailings disposal is currently employed at nine Australian mine-sites. It is cost effective and environmentally friendly. Discharged thickened pastes can develop steeper slopes, thus requiring less area for the tailings stack. However, a tailing discharge system design must be based on an accurate prediction of the beach slope. The aim is to produce a method of predicting the beach slope angle from laboratory experiments involving particle mechanics, rheology, and process parameters like flowrate and concentration.Read moreRead less
The flotation of oxide minerals using hydroxamate collectors. Australian and world mineral resources are declining in quality as we exploit the richest sulfidic ore deposits. This is increasing our reliance on concentration and beneficiation processes to improve the economics of the selective recovery of minerals from lower grade and, increasingly, oxide or lateritic ore bodies. In addition, greater emphasis is being placed on our environmental stewardship and the need to remove hazardous mater ....The flotation of oxide minerals using hydroxamate collectors. Australian and world mineral resources are declining in quality as we exploit the richest sulfidic ore deposits. This is increasing our reliance on concentration and beneficiation processes to improve the economics of the selective recovery of minerals from lower grade and, increasingly, oxide or lateritic ore bodies. In addition, greater emphasis is being placed on our environmental stewardship and the need to remove hazardous material from the concentrate streams. This proposal will develop improved methods and techniques that will facilitate better, cleaner separations and recovery of the valuable oxide mineral components using Australian-developed flotation reagents.Read moreRead less
Flow field evaluation of AusIron top submerged injection system. The top submerged gas injection system is widely used in the metallurgical industry in many metal refining processes. The AusIron process, which uses dual top submerged lances injection, has been developed recently for direct smelting of iron ore to produce pig iron using low quality coal as fuel and reductant. Successful implementation of the process requires optimum furnace design. This project aims to study fluid flow within the ....Flow field evaluation of AusIron top submerged injection system. The top submerged gas injection system is widely used in the metallurgical industry in many metal refining processes. The AusIron process, which uses dual top submerged lances injection, has been developed recently for direct smelting of iron ore to produce pig iron using low quality coal as fuel and reductant. Successful implementation of the process requires optimum furnace design. This project aims to study fluid flow within the furnace using a laboratory scale model, plant trials and numerical analysis. The project will enhance our fundamental understanding of the top submerged injection processes and assist in optimising AusIron furnace design.Read moreRead less
Chemistry of uranium extraction - studies on the dissolution of uranium ores in a complex solution matrix. Olympic Dam is the world's largest uranium deposit. With a planned massive expansion of the mine's operations, it could generate more than $10b per year. The mineral ores found there, however, are highly complex and poorly understood. This project will investigate and determine the detailed characteristics and chemistry of the mineral ore and offer process improvements that will increase th ....Chemistry of uranium extraction - studies on the dissolution of uranium ores in a complex solution matrix. Olympic Dam is the world's largest uranium deposit. With a planned massive expansion of the mine's operations, it could generate more than $10b per year. The mineral ores found there, however, are highly complex and poorly understood. This project will investigate and determine the detailed characteristics and chemistry of the mineral ore and offer process improvements that will increase the productivity and improve the economics of extraction of the ore. This project will also address the serious deficiency of researchers in this field by creating a sustainable skills development program in mineral extraction and separation technology.Read moreRead less
Thickener operation optimisation and design for the minerals industry. Thickening is the main process used in the minerals industry for recovery and recycling of water and the environmental management of waste products. This project will provide simple but fundamental experimental and modelling tools to enhance thickener design and operations. The result will be improved water recovery, reduced waste volumes, environmentally sustainable options for waste tailings disposal and significant cost r ....Thickener operation optimisation and design for the minerals industry. Thickening is the main process used in the minerals industry for recovery and recycling of water and the environmental management of waste products. This project will provide simple but fundamental experimental and modelling tools to enhance thickener design and operations. The result will be improved water recovery, reduced waste volumes, environmentally sustainable options for waste tailings disposal and significant cost reductions through improved device design at a large number of sites both in Australia and overseas. An additional benefit will be an integrated design and operational approach to thickener utilisation in the minerals industry.Read moreRead less
Characterisation and Mitigation of Caustic Cracking: A Safety and Maintenance Concern in Alumina and Pulp-and-Paper Processing. Extraction of alumina from mineral bauxite (Bayer process) and pulp-and-paper processing (Kraft process) are major industries in Australia. Cracking of reaction vessels, digesters, cleaning tanks and pipework are major concern for plant integrity, occupational health, safety and environment. Caustic cracking is often the first suspect when a failure occurs. The propose ....Characterisation and Mitigation of Caustic Cracking: A Safety and Maintenance Concern in Alumina and Pulp-and-Paper Processing. Extraction of alumina from mineral bauxite (Bayer process) and pulp-and-paper processing (Kraft process) are major industries in Australia. Cracking of reaction vessels, digesters, cleaning tanks and pipework are major concern for plant integrity, occupational health, safety and environment. Caustic cracking is often the first suspect when a failure occurs. The proposed program will investigate the role of critical impurities and additives, temperature and stress fluctuations in caustic cracking of mild steel and their weldments (known to be most susceptible). This project will also develop an intellectual and infrastructural base that will also be a vital resource for several Australian industries where such cracking is a major concern.Read moreRead less