Surface Integrity Characterization of Sapphire Wafers for Wireless and Fibre Optic Semiconductor Industry. This project aims to uncover the mechanism of surface integrity in sapphire wafers and thus to establish its relationship with the quality processing of integrated circuits. The project will comprehensively consider surface damage, residual stresses, thermal shock and dislocation evolution as an organic whole to provide an effective solution to the problems in the current production practic ....Surface Integrity Characterization of Sapphire Wafers for Wireless and Fibre Optic Semiconductor Industry. This project aims to uncover the mechanism of surface integrity in sapphire wafers and thus to establish its relationship with the quality processing of integrated circuits. The project will comprehensively consider surface damage, residual stresses, thermal shock and dislocation evolution as an organic whole to provide an effective solution to the problems in the current production practice. Problems caused by unsatisfactory surface integrity represent a major outlay for the wireless and fibre optic semiconductor industry. The proposed research holds the very real possibility of reducing the capital cost and enhancing the quality of the integrated circuits of high capacity.Read moreRead less
Non-linear dynamics of magnetic bearing systems. The aim of this project is to gain a much deeper insight into the effects of non-linearities on the dynamic behavior and on the performance of active magnetic bearings(AMBs). This project will focus attention on stability analysis, bifurcation control, malfunction analysis, and nonlinear dynamic behavior. The expected outcomes are better understanding and prediction of nonlinear behavior and control of AMBs and improved guidelines for designing sa ....Non-linear dynamics of magnetic bearing systems. The aim of this project is to gain a much deeper insight into the effects of non-linearities on the dynamic behavior and on the performance of active magnetic bearings(AMBs). This project will focus attention on stability analysis, bifurcation control, malfunction analysis, and nonlinear dynamic behavior. The expected outcomes are better understanding and prediction of nonlinear behavior and control of AMBs and improved guidelines for designing safer and more effective AMBs.Read moreRead less
Developing a new technology: advanced surface hardening and grinding in a single operation. Our advances will give Australian manufacturing industry first access to a significant technological advance in precision grinding, a critical machining process. This will improve our international competitiveness, through major cost reductions by simplifying the manufacturing procedure and by eliminating the use of toxic coolants. The technology will provide significant opportunities for further Australi ....Developing a new technology: advanced surface hardening and grinding in a single operation. Our advances will give Australian manufacturing industry first access to a significant technological advance in precision grinding, a critical machining process. This will improve our international competitiveness, through major cost reductions by simplifying the manufacturing procedure and by eliminating the use of toxic coolants. The technology will provide significant opportunities for further Australian research in precision machining by creating a foundation for extending the technology to more complex manufacturing processes.Read moreRead less
Characterisation and Mitigation of Caustic Cracking: A Safety and Maintenance Concern in Alumina and Pulp-and-Paper Processing. Extraction of alumina from mineral bauxite (Bayer process) and pulp-and-paper processing (Kraft process) are major industries in Australia. Cracking of reaction vessels, digesters, cleaning tanks and pipework are major concern for plant integrity, occupational health, safety and environment. Caustic cracking is often the first suspect when a failure occurs. The propose ....Characterisation and Mitigation of Caustic Cracking: A Safety and Maintenance Concern in Alumina and Pulp-and-Paper Processing. Extraction of alumina from mineral bauxite (Bayer process) and pulp-and-paper processing (Kraft process) are major industries in Australia. Cracking of reaction vessels, digesters, cleaning tanks and pipework are major concern for plant integrity, occupational health, safety and environment. Caustic cracking is often the first suspect when a failure occurs. The proposed program will investigate the role of critical impurities and additives, temperature and stress fluctuations in caustic cracking of mild steel and their weldments (known to be most susceptible). This project will also develop an intellectual and infrastructural base that will also be a vital resource for several Australian industries where such cracking is a major concern.Read moreRead less
Towards new generations of lubricants using nanoparticles. Engines are essential to the Australian manufacturing, transport, power generation, mining and construction industries. Our project will develop the basic science for high-performance lubricants and wear-resistant materials using nanoparticles. These lubricants and materials will have a significant impact in reducing system failure from the chronic wear and friction of moving parts and optimise the cost structures of system manufacturing ....Towards new generations of lubricants using nanoparticles. Engines are essential to the Australian manufacturing, transport, power generation, mining and construction industries. Our project will develop the basic science for high-performance lubricants and wear-resistant materials using nanoparticles. These lubricants and materials will have a significant impact in reducing system failure from the chronic wear and friction of moving parts and optimise the cost structures of system manufacturing.Read moreRead less
Development of a Mathematical Model for Chatter Prediction in Multi-Stand Cold Flat Rolling Mills. On the one hand, this project will make a significant contribution to the field of study on dynamics of complex mechanical systems and on the other hand, directly assist the Australian steel industry in further improving quality and productivity and thereby maintaining its competitive edge in the international marketplace. The project will benefit the nation and community in:
(i) advanced steel ....Development of a Mathematical Model for Chatter Prediction in Multi-Stand Cold Flat Rolling Mills. On the one hand, this project will make a significant contribution to the field of study on dynamics of complex mechanical systems and on the other hand, directly assist the Australian steel industry in further improving quality and productivity and thereby maintaining its competitive edge in the international marketplace. The project will benefit the nation and community in:
(i) advanced steel manufacturing technology enabling higher rolling speed, production in more advanced thin gauge rolling, and prevention of production breakdowns caused by mill chatter;
(ii) strengthened competitiveness of the local steel industry resulting in increased exports and employment;
(iii) enhanced regional economy resulting from improved technologies.Read moreRead less
DETERMINATION OF SUSCEPTIBILITY TO ENVIRONMENTALLY-ASSISTED CRACKING OF SMALL AND MICROSTRUCTURALLY VARIED REGIONS WHILE MAINTAINING FRACTURE MECHANICS VALIDITY. The proposed work seeks to develop an improved tool for more accurate design data and improved materials selection criteria for critical equipment and infrastructure maintenance in major Australian industries, where environmentally-assisted cracking is a serious concern (viz., marine, polymer/chemical processing, aeronautical, alumina m ....DETERMINATION OF SUSCEPTIBILITY TO ENVIRONMENTALLY-ASSISTED CRACKING OF SMALL AND MICROSTRUCTURALLY VARIED REGIONS WHILE MAINTAINING FRACTURE MECHANICS VALIDITY. The proposed work seeks to develop an improved tool for more accurate design data and improved materials selection criteria for critical equipment and infrastructure maintenance in major Australian industries, where environmentally-assisted cracking is a serious concern (viz., marine, polymer/chemical processing, aeronautical, alumina mineral processing and pulp-and-paper). A successful validation of the novel testing approach (namely, Spiral Notch Torsion Test (SNTT)) for evaluating the stress corrosion cracking (SCC) susceptibility of materials of practical interest that are difficult or impossible to adequately characterize by conventional tests, is as much a fundamental research challenge as its accomplishment will be industrially attractive.Read moreRead less
Mathematical and mechanical modeling of nano particulate flow. Nano particulates are the basis for many new technologies, including coatings in the electronics industry, composite materials and medical and pharmaceutical applications. Worldwide industrial competition is increasingly determined by our capacity to handle such highly cohesive materials, and to exploit their novel physical, chemical and mechanical characteristics. Devising handling mechanisms and understanding nano particulate flows ....Mathematical and mechanical modeling of nano particulate flow. Nano particulates are the basis for many new technologies, including coatings in the electronics industry, composite materials and medical and pharmaceutical applications. Worldwide industrial competition is increasingly determined by our capacity to handle such highly cohesive materials, and to exploit their novel physical, chemical and mechanical characteristics. Devising handling mechanisms and understanding nano particulate flows depends on formulating accurate mathematical models which reflect the correct underlying physics. This APF proposal will utilise advanced continuum mechanics to develop the correct underlying conceptual ideas to resolve fundamental nanomechanical particulate flows, which will lead to the next generation of engineering tools.
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Predictive cost and maintenance models for bidding and short term scheduling strategies in hydro power plants. The aim of this project is to develop knowledge based models that can be used to estimate the costs implicit in operating hydro-electric power generation systems in intermittent and off-design modes. These costs manifest in increased maintenance, loss of water supply and opportunity costs or values. A model of the Tasmanian system would be unique, and the application of knowledge based ....Predictive cost and maintenance models for bidding and short term scheduling strategies in hydro power plants. The aim of this project is to develop knowledge based models that can be used to estimate the costs implicit in operating hydro-electric power generation systems in intermittent and off-design modes. These costs manifest in increased maintenance, loss of water supply and opportunity costs or values. A model of the Tasmanian system would be unique, and the application of knowledge based systems to cost and decision making in this situation is novel. Opportunities exist to collaborate with Norwegian researchers. The success of the project will lead to better utilization of the Tasmanian renewable energy resource.Read moreRead less
Life Extension of Equipment Suffering Environmentally-Assisted Cracking: An Innovative Approach to Mitigation by Engineering of Materials in Service. Environmentally-assisted cracking (EAC) represents a serious threat to infrastructure exposed to caustic and chloride environments in process, marine, energy and chemical industries in Australia. Despite extensive research, there is no consensus mechanism for EAC. This project will investigate a fresh approach to life extension of in-service equipm ....Life Extension of Equipment Suffering Environmentally-Assisted Cracking: An Innovative Approach to Mitigation by Engineering of Materials in Service. Environmentally-assisted cracking (EAC) represents a serious threat to infrastructure exposed to caustic and chloride environments in process, marine, energy and chemical industries in Australia. Despite extensive research, there is no consensus mechanism for EAC. This project will investigate a fresh approach to life extension of in-service equipment suffering EAC, by developing and testing a mitigation measure reasonably independent of the EAC mechanisms. The task includes development of a consolidated strategy based on: accurate determination of the fundamental parameters for crack propagation, and in-situ thermomechnical treatment for local manipulation of material at and ahead of crack-tip, in order to retard/stop crack propagation.Read moreRead less