Strength Enhancement of Aluminium Extrusion Alloys via Novel Thermal Processes and Alloy Composition Control. The aluminium industry in Australia produces ~4% of total goods and services exports nationally and over $2 billon per year in export earnings. The importance of developing energy-efficient processing and manufacturing technologies for aluminium and its alloys is reflected in the Federal Government's Light Metals Action Agenda. The proposed project has the potential to establish a platfo ....Strength Enhancement of Aluminium Extrusion Alloys via Novel Thermal Processes and Alloy Composition Control. The aluminium industry in Australia produces ~4% of total goods and services exports nationally and over $2 billon per year in export earnings. The importance of developing energy-efficient processing and manufacturing technologies for aluminium and its alloys is reflected in the Federal Government's Light Metals Action Agenda. The proposed project has the potential to establish a platform for intelligent design and development of thermal processing technologies for aluminium extrusion alloys with improved mechanical properties. Such technologies are expected to help the Australian aluminium industry to expand its international market share.Read moreRead less
Development of ultrafine Grained Steels. This project will develop new methods to produce steels with much finer microstructures, and investigate how these microstructures form. This will markedly increase the strength and toughness of these steels, which is particularly required for the pipeline, off shore platform and large construction industries. The method to be used involves controlling the hot deformation of the steel and control of the phase transformation during or after deformation. ....Development of ultrafine Grained Steels. This project will develop new methods to produce steels with much finer microstructures, and investigate how these microstructures form. This will markedly increase the strength and toughness of these steels, which is particularly required for the pipeline, off shore platform and large construction industries. The method to be used involves controlling the hot deformation of the steel and control of the phase transformation during or after deformation. Current work has shown that it is possible to reduce the grain size from 5 to 1microns using quite simple methods.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0560705
Funder
Australian Research Council
Funding Amount
$825,000.00
Summary
Advanced Deformation Simulation Laboratory. For Australia to maintain its position as a world leader in the science of metals processing it must have the capability for state-of-the-art physical simulation. The present proposal is for the purchase and installation of two leading edge simulation tools: a high rate/short inter-pass hot deformation simulator and a hot equal channel angular extrusion press. Advanced hot deformation simulation is required for the development and optimisation of "fast ....Advanced Deformation Simulation Laboratory. For Australia to maintain its position as a world leader in the science of metals processing it must have the capability for state-of-the-art physical simulation. The present proposal is for the purchase and installation of two leading edge simulation tools: a high rate/short inter-pass hot deformation simulator and a hot equal channel angular extrusion press. Advanced hot deformation simulation is required for the development and optimisation of "fast" industrial processes and for understanding the complex microstructural reactions associated with them. High temperature extrusion is required for the development of ultra-fine and nano-grained light metals.Read moreRead less
Effect of Chromium and Manganese on the Formations of Graphite and Carbide on the surface of Low Carbon Sheet Steels. Surface graphite and surface carbide are two surface defects observed in cold-rolled low carbon steel sheets after batch annealing under non-oxidising atmosphere. The surface defects detract from the appearance of the steel sheets and diminish the surface treatment potential of the sheets, causing significant and costly material losses. The aims of the project are to study the in ....Effect of Chromium and Manganese on the Formations of Graphite and Carbide on the surface of Low Carbon Sheet Steels. Surface graphite and surface carbide are two surface defects observed in cold-rolled low carbon steel sheets after batch annealing under non-oxidising atmosphere. The surface defects detract from the appearance of the steel sheets and diminish the surface treatment potential of the sheets, causing significant and costly material losses. The aims of the project are to study the inhibition of surface graphite formation by the additions of Chromium and Manganese and to study the mechanism of formation of surface carbide with the aim of developing an alloying / processing strategy which eliminates both the surface graphite and the surface carbide.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0882948
Funder
Australian Research Council
Funding Amount
$440,000.00
Summary
Multidisciplinary 'Environmental' Field Emission Gun Scanning Electron Microscope. The present proposal is for a high resolution electron microscope for use in the development of new materials for the automotive, textile and bio-medical sectors. The new generation of automotive materials will be lighter and more crash resistant. New textiles will be 'active' in providing warmth and cooling through their conducting properties. They will also provide enhanced dynamic protection against physical ha ....Multidisciplinary 'Environmental' Field Emission Gun Scanning Electron Microscope. The present proposal is for a high resolution electron microscope for use in the development of new materials for the automotive, textile and bio-medical sectors. The new generation of automotive materials will be lighter and more crash resistant. New textiles will be 'active' in providing warmth and cooling through their conducting properties. They will also provide enhanced dynamic protection against physical harm. The facility will support the development of new cellular scaffolds made from metals and polymers. These scaffolds will be used for tissue growth and engineering. The facility will also be used to support Deakin University's regional collaborators.Read moreRead less
Exploiting Annealing Reactions for New Steel Grade Development. Overseas steel markets are demanding thinner and cheaper formable products. The proposed work aims to establish how the reactions that take place during annealing can be exploited to create new products to meet these needs. The processes of recrystallization texture development, which controls the ease with which the product can be drawn into shapes, precipitate dissolution, which impacts on surface quality, and creep, which can lea ....Exploiting Annealing Reactions for New Steel Grade Development. Overseas steel markets are demanding thinner and cheaper formable products. The proposed work aims to establish how the reactions that take place during annealing can be exploited to create new products to meet these needs. The processes of recrystallization texture development, which controls the ease with which the product can be drawn into shapes, precipitate dissolution, which impacts on surface quality, and creep, which can lead to annealing defects in thin products will be studied. The objective is use the knowledge generated to remove over-design of processing parameters and steel composition to develop new cost effective export grades.Read moreRead less
Fabrication of high quality MgB2 superconductor. Superconductors are electrical resistance free materials. They have great potential for power applications. Nowadays, superconductors have been used in applications such as Magnetic Resonance Imaging and other R&D equipment. This project deals with newly discovered MgB2 superconductor. The process outlined in this project will produce MgB2 superconductor with better superconducting properties. The application of MgB2 superconductor will save ene ....Fabrication of high quality MgB2 superconductor. Superconductors are electrical resistance free materials. They have great potential for power applications. Nowadays, superconductors have been used in applications such as Magnetic Resonance Imaging and other R&D equipment. This project deals with newly discovered MgB2 superconductor. The process outlined in this project will produce MgB2 superconductor with better superconducting properties. The application of MgB2 superconductor will save energy, and enhance the performance of existing electrical devices such as magnet and power line.Read moreRead less
High-resolution in situ annealing studies of sub-micron grain structures. The proposed research is an extension of considerable ongoing collaboration between the applicants and will utilise advanced characterisation techniques to provide a more fundamental understanding than that presently available of the thermal stability of particle-containing nanocrystalline alloys. The project will reinforce the strong collaboration between our research groups and will expose Australian researchers to cutti ....High-resolution in situ annealing studies of sub-micron grain structures. The proposed research is an extension of considerable ongoing collaboration between the applicants and will utilise advanced characterisation techniques to provide a more fundamental understanding than that presently available of the thermal stability of particle-containing nanocrystalline alloys. The project will reinforce the strong collaboration between our research groups and will expose Australian researchers to cutting-edge research techniques, with particular emphasis on broadening the training experience of early career researchers. Several joint journal papers are expected from this work.
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Texture enhancement by inoculation in strip-cast metallic sheet. A recent discovery by the applicants has shown the possibility of producing, by inoculation during a direct casting route, stainless steel strip that exhibits a remarkably strong crystallographic alignment of grains perpendicular to the sheet surface. The production of this so-called <001>//ND fibre texture in thin strip by direct casting represents a vastly simplified route for the possible production of iron-base strip suitable f ....Texture enhancement by inoculation in strip-cast metallic sheet. A recent discovery by the applicants has shown the possibility of producing, by inoculation during a direct casting route, stainless steel strip that exhibits a remarkably strong crystallographic alignment of grains perpendicular to the sheet surface. The production of this so-called <001>//ND fibre texture in thin strip by direct casting represents a vastly simplified route for the possible production of iron-base strip suitable for some magnetic applications. The principle aims of the project are to elucidate the mechanisms of formation of this highly textured steel sheet and to explore the feasibility of reproducing the texture in other metallic systems.Read moreRead less
Design of reactive foils for joining amorphous alloys. Amorphous alloys or metallic glasses are special materials that retain the random structure of a liquid but in a solid form. They can show special properties of very high strength, toughness and corrosion resistance. The enormous difficulty in joining amorphous alloys to make larger assemblies is greatly curbing their uptake in technology. In this research, state of the art experimental and computational tools will be used to investigate the ....Design of reactive foils for joining amorphous alloys. Amorphous alloys or metallic glasses are special materials that retain the random structure of a liquid but in a solid form. They can show special properties of very high strength, toughness and corrosion resistance. The enormous difficulty in joining amorphous alloys to make larger assemblies is greatly curbing their uptake in technology. In this research, state of the art experimental and computational tools will be used to investigate the extremely fast high temperature reactions occurring in reactive foils of layered metals which, when inserted at the proposed join and ignited, quickly produce a bond. The research will lay the foundation for a robust and reliable means for joining amorphous alloys by means of reactive foils. Read moreRead less