Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0346666
Funder
Australian Research Council
Funding Amount
$260,000.00
Summary
Mobile high power diode laser for thermal processing applications. This proposal seeks to establish a mobile, high-power diode laser facility for thermal processing of in-situ components in the power generation, defence, shipbuilding and mining industries. Diode lasers offer significant advantages for laser thermal processing over conventional CO2 and Nd:YAG lasers in terms of their output wavelength, size and efficiency. The mobile high power diode laser facility will help build a strong infr ....Mobile high power diode laser for thermal processing applications. This proposal seeks to establish a mobile, high-power diode laser facility for thermal processing of in-situ components in the power generation, defence, shipbuilding and mining industries. Diode lasers offer significant advantages for laser thermal processing over conventional CO2 and Nd:YAG lasers in terms of their output wavelength, size and efficiency. The mobile high power diode laser facility will help build a strong infrastructure for in-situ repair of worn components and is expected to reduce overall component repair costs and time.Read moreRead less
Development of a new rail maintenance technology by using laser cladding. With the continuously increasing demand for higher production, and hence increased haulage rates and reduced track access for maintenance purposes, the development and application of new cost effective manufacture and repair rails maintenance strategies play a more important role in ensuring the structural integrity of rail infrastructure. This project aims to systematically investigate the laser cladding materials and par ....Development of a new rail maintenance technology by using laser cladding. With the continuously increasing demand for higher production, and hence increased haulage rates and reduced track access for maintenance purposes, the development and application of new cost effective manufacture and repair rails maintenance strategies play a more important role in ensuring the structural integrity of rail infrastructure. This project aims to systematically investigate the laser cladding materials and parameters to enhance the wear and fatigue performance of a series of high strength rail steels used in heavy haul railway lines. The outcomes of this project intend to be applied directly to the rail industry track producers and operators of high axle load rail systems to develop and improve their rail maintenance strategies.Read moreRead less
Industrial Transformation Research Hubs - Grant ID: IH130100008
Funder
Australian Research Council
Funding Amount
$4,000,000.00
Summary
ARC Research Hub for Transforming Australia’s Manufacturing Industry through High Value Additive Manufacturing. ARC Research Hub for Transforming Australia’s Manufacturing Industry through High Value Additive Manufacturing. A world class, globally-linked and industry-focussed Research Hub will be established to underpin the uptake of metal alloy based additive manufacturing (including three-dimensional printing) in Australia. Research will cover the issues that need to be resolved for success, ....ARC Research Hub for Transforming Australia’s Manufacturing Industry through High Value Additive Manufacturing. ARC Research Hub for Transforming Australia’s Manufacturing Industry through High Value Additive Manufacturing. A world class, globally-linked and industry-focussed Research Hub will be established to underpin the uptake of metal alloy based additive manufacturing (including three-dimensional printing) in Australia. Research will cover the issues that need to be resolved for success, including the effects of non-equilibrium solidification, process optimisation to achieve quality, consistency and repeatability, and new user-friendly design tools to realise the benefit of free-form manufacturing. Real components will be studied to give immediate impact. The Research Hub will also train highly skilled people needed for this growing industry.Read moreRead less
Additive manufacturing wear-resistant products for erosive environments. Additive manufacturing wear-resistant products for erosive environments. This project aims to develop technology to manufacture large scale, wear resistant components, involving new materials, computer-aided-design and direct hybrid manufacturing comprising laser additive and machining processes. The technology could produce more wear resistant components, using new iron-based powders, designed mesoscale graded structures a ....Additive manufacturing wear-resistant products for erosive environments. Additive manufacturing wear-resistant products for erosive environments. This project aims to develop technology to manufacture large scale, wear resistant components, involving new materials, computer-aided-design and direct hybrid manufacturing comprising laser additive and machining processes. The technology could produce more wear resistant components, using new iron-based powders, designed mesoscale graded structures and microscale reinforcing phases of appropriate morphology and size. The proposed approach is expected to lead to lower cost manufacturing mining products which perform better and have a lower environmental footprint, and more competitive Australian mining manufacturing operations.Read moreRead less
Micromanipulation system. Many frontier areas such as micromanufacturing, microsurgery, biotechnology, and nanotechnology require high precision micromanipulation systems. This project aims to investigate fundamental issues in micromanipulation systems using an ARC-LIEF funded research facility, and establish methodologies for modelling and analysis, together with their experimental verification to evaluate the influence of various parameters in such systems. The findings will be utilised to e ....Micromanipulation system. Many frontier areas such as micromanufacturing, microsurgery, biotechnology, and nanotechnology require high precision micromanipulation systems. This project aims to investigate fundamental issues in micromanipulation systems using an ARC-LIEF funded research facility, and establish methodologies for modelling and analysis, together with their experimental verification to evaluate the influence of various parameters in such systems. The findings will be utilised to establish sensory-based control techniques to solve problems associated with predictability, control, and efficiency for future advancement of such novel systems. The outcomes will include acquiring new knowledge in micromanipulation systems for potential utilization of the innovative concepts in the frontier areas.Read moreRead less
Haptic exploration and manipulation of micro/nano scale environment. The proposed research is novel and innovative in character and it has potential benefits in many frontier areas utilising micro/nano manipulation systems. These include micromanufacturing and instrumentation, microbiology, microsurgery and nanotechnology. The outcomes of this project will add to the growth of world-class Australian engineering science, and consolidate Australia's position in innovative technologies and internat ....Haptic exploration and manipulation of micro/nano scale environment. The proposed research is novel and innovative in character and it has potential benefits in many frontier areas utilising micro/nano manipulation systems. These include micromanufacturing and instrumentation, microbiology, microsurgery and nanotechnology. The outcomes of this project will add to the growth of world-class Australian engineering science, and consolidate Australia's position in innovative technologies and international R&D. This highly challenging project will provide training for postdoctorate researchers, postgraduate and honours students. These researchers will gain expertise in many areas including micro/nano manipulation, sensing and control, system design and analysis, virtual reality and experimental techniques.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE110100016
Funder
Australian Research Council
Funding Amount
$490,000.00
Summary
Multi-scale fabrication facility for complex three-dimensional surface generation from nano to macro dimensions. This facility will support advances in the manufacturing of free-form surfaces with submicron features. Its unique characteristics, such as the universal profiling ability and nanometre accuracy across large dimensions, will enable many science and engineering innovations which are presently impossible to be realised in Australia.
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE140100003
Funder
Australian Research Council
Funding Amount
$280,000.00
Summary
Flexible forming facility for low cost light weight applications. Flexible forming facility for low-cost light-weight applications: This project will establish Australia’s first flexible roll forming facility. The facility will be unique in the world, being specifically designed to roll form the most advanced high strength alloys into complex three-dimensional shapes and investigate their material behaviour under a wide range of loading conditions. This technology represents a step change in com ....Flexible forming facility for low cost light weight applications. Flexible forming facility for low-cost light-weight applications: This project will establish Australia’s first flexible roll forming facility. The facility will be unique in the world, being specifically designed to roll form the most advanced high strength alloys into complex three-dimensional shapes and investigate their material behaviour under a wide range of loading conditions. This technology represents a step change in commercial processing and has the capacity to form materials with high strength and limited ductility. This will lead to the development of new techniques for the manufacture of new advanced materials including advanced high strength steels, composites, nano structured metals and light metal alloys for automotive and aerospace applications.Read moreRead less
High Performance Twist Drill Design and Drilling Operations for Machining Mould Steel. In this project a high performance drill point design, based on low drilling forces and high drill-life criteria when machining mould steel will be developed together with a computer application software for drilling force predictions, based on the ¡®unified-generalised mechanics of cutting approach¡¯, and optimal drilling feed and speed selection for minimum cost and time per hole, based on a multi-constraint ....High Performance Twist Drill Design and Drilling Operations for Machining Mould Steel. In this project a high performance drill point design, based on low drilling forces and high drill-life criteria when machining mould steel will be developed together with a computer application software for drilling force predictions, based on the ¡®unified-generalised mechanics of cutting approach¡¯, and optimal drilling feed and speed selection for minimum cost and time per hole, based on a multi-constraint drilling optimization analysis. Particular attention will be given to the manufacture of the drill point geometry. It is anticipated that the application software will enable the drill design, manufacture, performance and drilling conditions to be integrated.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE130100036
Funder
Australian Research Council
Funding Amount
$310,000.00
Summary
Super high speed grinding facility for difficult-to-machine materials and structures. This unique system will enable the manufacture of difficult-to-machine materials and structures with high quality and high productivity. It will support ground-breaking research activities across the country and help promote the strategic collaborations within Australian manufacturing society.