Damage-Free Surfacing of Large Brittle Wafers with On-Machine Flatness Control. The knowledge gained from this research project will be of great value to the development of new generations of high-integrity semiconductor systems for high-speed telecommunication, large-scale computation, transport, biomedicine, agriculture, mining and security. The outcomes will have significant impact on the ultra-precision discipline scientifically and will sharpen the competitive edge of the Australian fabrica ....Damage-Free Surfacing of Large Brittle Wafers with On-Machine Flatness Control. The knowledge gained from this research project will be of great value to the development of new generations of high-integrity semiconductor systems for high-speed telecommunication, large-scale computation, transport, biomedicine, agriculture, mining and security. The outcomes will have significant impact on the ultra-precision discipline scientifically and will sharpen the competitive edge of the Australian fabrication industry. The research will open up remarkable opportunities for young researchers to work in one of the most frontier fields in the 21st century.Read moreRead less
Condition-based maintenance optimisation for Australian sugar industry. The aim of this project is to develop innovative methodologies for the implementation of condition-based maintenance in the sugar milling industry. This is designed to optimise the allocation of limited maintenance resources and to significantly reduce the $350 million spent on maintenance in the industry each year. New methodologies will account for the seasonality of production and the complexity of allocating limited main ....Condition-based maintenance optimisation for Australian sugar industry. The aim of this project is to develop innovative methodologies for the implementation of condition-based maintenance in the sugar milling industry. This is designed to optimise the allocation of limited maintenance resources and to significantly reduce the $350 million spent on maintenance in the industry each year. New methodologies will account for the seasonality of production and the complexity of allocating limited maintenance resources across numerous equipment items and different production sites. The intended outcome of the project will improve the efficiency of maintenance and hence the global competitiveness of the Australian sugar industry.Read moreRead less
Developing a hybrid waterjet-laser micromachining technology and associated process models for damage-free fabrication of silicon substrates. This hybrid micromachining technology will make it possible for damage-free, fast micro-fabrication of high-integrity devices such as high performance silicon solar cells. It will open new directions for the Australian manufacturing industry in micro-technologies. The environmental and economic benefits to the nation will be highly significant.
Industrial Transformation Research Hubs - Grant ID: IH150100024
Funder
Australian Research Council
Funding Amount
$2,799,251.00
Summary
ARC Research Hub for Advanced Manufacturing of Medical Devices. ARC Research Hub for Advanced Manufacturing of Personalised Medical Devices. The project aims to transform Australia’s $10.8 billion medical technology sector by developing cost competitive technologies for the rapid production of personalised devices for Endovascular Aneurysm Repair (EVAR). To ensure the Australian industry remains globally competitive, this hub seeks to concurrently develop materials, technologies and flexible man ....ARC Research Hub for Advanced Manufacturing of Medical Devices. ARC Research Hub for Advanced Manufacturing of Personalised Medical Devices. The project aims to transform Australia’s $10.8 billion medical technology sector by developing cost competitive technologies for the rapid production of personalised devices for Endovascular Aneurysm Repair (EVAR). To ensure the Australian industry remains globally competitive, this hub seeks to concurrently develop materials, technologies and flexible manufacturing processes. The intended research outcomes include more efficient design and manufacturing processes and a new range of EVAR products generating increased market share and higher workforce capability. The resulting impacts should be better health outcomes, job creation and providing SMEs with new technologies and skills that can be transferred to the manufacture of products for other sectors.Read moreRead less
Large-volume gradient materials: Manufacturing and deformation mechanism. This project aims to develop a low-cost and high productivity process to produce large-volume metals with high strength and good ductility, suitable for engineering application. Ultrafine grained (UFG) materials and nano-grained (NG) materials are usually strong, but not very ductile. This project will use an accumulative skin-pass rolling (ASPR) technique to fabricate the metallic strips with gradient structure. The numer ....Large-volume gradient materials: Manufacturing and deformation mechanism. This project aims to develop a low-cost and high productivity process to produce large-volume metals with high strength and good ductility, suitable for engineering application. Ultrafine grained (UFG) materials and nano-grained (NG) materials are usually strong, but not very ductile. This project will use an accumulative skin-pass rolling (ASPR) technique to fabricate the metallic strips with gradient structure. The numerical simulations developed in the project are expected to contribute to understanding the deformation mechanism of gradient materials.Read moreRead less
An Integrated surface conversion for life extension of oil pipelines. This project will propose a novel, cost-effective surface engineering technique that synthesizes an effective surface coating during the pipeline manufacturing process. Seamless Steel pipelines conveying oil and contaminants can have a short life due to erosion-corrosion. The need to develop mitigation techniques against the internal corrosion-erosion has increased significantly as steel pipelines are used in more aggressive e ....An Integrated surface conversion for life extension of oil pipelines. This project will propose a novel, cost-effective surface engineering technique that synthesizes an effective surface coating during the pipeline manufacturing process. Seamless Steel pipelines conveying oil and contaminants can have a short life due to erosion-corrosion. The need to develop mitigation techniques against the internal corrosion-erosion has increased significantly as steel pipelines are used in more aggressive environments. The project expects to develop an integrated surface coating during the manufacturing process, which will provide long-term integrity and extend the life of the pipeline. The forensic evaluation and prediction of the life performance of the pipeline will quantify how the coating will combat effectively erosion-corrosion related problems in oil pipelines. Read moreRead less
New Lead-Free Brass Solutions for Drinking Water Applications. The aim of this Linkage Project is to provide viable material solutions to address the health problem of Lead-contamination in drinking water arising from Leaded-brass plumbing products and the impact Lead-removal from brass will have on the brass industry. In order to achieve this, this project engages leading multidisciplinary researchers along with Australian and international industry partners from across the brass industry suppl ....New Lead-Free Brass Solutions for Drinking Water Applications. The aim of this Linkage Project is to provide viable material solutions to address the health problem of Lead-contamination in drinking water arising from Leaded-brass plumbing products and the impact Lead-removal from brass will have on the brass industry. In order to achieve this, this project engages leading multidisciplinary researchers along with Australian and international industry partners from across the brass industry supply and sales network. This project seeks to identify and harness the key material-product attributes required to develop and implement new, lead-free alloy alternatives that meet health-compliance, production and commercial viability, that offer benefits across the industry network and health benefits to society.Read moreRead less
Guaranteeing the safety of short welds in automotive applications. Most safety-critical welds in the automotive and related industries are of short duration (less than three seconds). We will develop a unified theoretical model of short welds which accounts for all important phenomena. Using this model, we will create the first system to check every safety-critical weld in real time, with 3D data objects that use all the data available from the non-stationary process. The outcomes will be a comp ....Guaranteeing the safety of short welds in automotive applications. Most safety-critical welds in the automotive and related industries are of short duration (less than three seconds). We will develop a unified theoretical model of short welds which accounts for all important phenomena. Using this model, we will create the first system to check every safety-critical weld in real time, with 3D data objects that use all the data available from the non-stationary process. The outcomes will be a comprehensive understanding of short welds, which will be an essential step towards the development of more reliable welding procedures, and a weld fault monitor ready for industrial application.Read moreRead less
Magneto-optical imaging of super-current flow in superconducting tapes and wires. This project is aimed at establishing the connections between local and global superconducting current-carrying abilities in magnesium diboride and high temperature superconducting tapes and wires. Local high-resolution magneto-optical imaging combined with transport current techniques will be employed. Super-current stream-lines and critical current density distributions will be quantitatively obtained from local ....Magneto-optical imaging of super-current flow in superconducting tapes and wires. This project is aimed at establishing the connections between local and global superconducting current-carrying abilities in magnesium diboride and high temperature superconducting tapes and wires. Local high-resolution magneto-optical imaging combined with transport current techniques will be employed. Super-current stream-lines and critical current density distributions will be quantitatively obtained from local magnetic flux behaviour. Pinpointing the connections is expected not only to promote production technology, but also to elucidate factors influencing the current-carrying ability in the tapes and wires.Read moreRead less