Process studies for photocatalytic rejuvenation of spent industrial Bayer liquor. A new low-energy photocatalytic process for the continuous treatment of spent liquor from the Bayer process for alumina production has been demonstrated. This new technology can process up to 1500 litres of industrial caustic effluent per day with a reduction in carbon dioxide release. The photo-treated refinery wastewater also provides water savings of 30 per cent.
Heat Transfer Mechanisms in an Indirectly Fired Rotary Kiln with Lifters and Its Role in Scaling. This project will apply heat transfer principles to improve and optimise the design and performance of ANSAC's innovative kiln technology for a wide range of process applications. By understanding the mechanisms of heat transfer involved in the working of the proprietary technology, major factors limiting the performance of the kiln can be identified, resulting in design criteria that link key opera ....Heat Transfer Mechanisms in an Indirectly Fired Rotary Kiln with Lifters and Its Role in Scaling. This project will apply heat transfer principles to improve and optimise the design and performance of ANSAC's innovative kiln technology for a wide range of process applications. By understanding the mechanisms of heat transfer involved in the working of the proprietary technology, major factors limiting the performance of the kiln can be identified, resulting in design criteria that link key operating parameters for the kiln scaling and performance forecast. The research outcomes will provide a scientific basis that underpins the development of an Australian technology and supports the growth of a new Australian small business, creating employment opportunities within Australia.Read moreRead less
Functional biomass carbons for low-cost sodium and potassium-ion batteries. The development of hard carbon anode materials for stationary rechargeable sodium and potassium ion batteries remains a major technological challenge. This project aims to utilise two very different biomass feedstock sources, sorghum and macadamia shell agricultural waste to manufacture low-cost, high-performance carbon anodes. Current carbon anode materials such as graphite or carbonised sucrose, pitch or phenolics suff ....Functional biomass carbons for low-cost sodium and potassium-ion batteries. The development of hard carbon anode materials for stationary rechargeable sodium and potassium ion batteries remains a major technological challenge. This project aims to utilise two very different biomass feedstock sources, sorghum and macadamia shell agricultural waste to manufacture low-cost, high-performance carbon anodes. Current carbon anode materials such as graphite or carbonised sucrose, pitch or phenolics suffer from poor performance, high cost and/or low carbon yield and device durability issues. This project will investigate combinations of biomass precursors, tailored graphene and carbon alloys in order to significantly enhance anode performance while minimising cost.Read moreRead less
Development of a Novel One Step Process for Gas Conversion to Liquid. Australia has a rich natural gas reserve, most of which is in remote locations. This project will lead to a new technology to use the remote gas that would be flared into the atmosphere, thus benefiting both Australian economy and green house gas reduction. It will also reduce the risk of relying on importing oil from Overseas thus contributing to Australia's energy security. In addition, while crude-based oil emits SOx, NOx a ....Development of a Novel One Step Process for Gas Conversion to Liquid. Australia has a rich natural gas reserve, most of which is in remote locations. This project will lead to a new technology to use the remote gas that would be flared into the atmosphere, thus benefiting both Australian economy and green house gas reduction. It will also reduce the risk of relying on importing oil from Overseas thus contributing to Australia's energy security. In addition, while crude-based oil emits SOx, NOx and particulates etc into air, the liquid fuels from gas are pure and burns cleanly thus also contributing to air pollution control. Read moreRead less
Scale-up and Intelligent Control of Granulation Processes. Granulation is the process that forms granular products with carefully targeted properties from powdery or liquid feeds. Granular products abound in the pharmaceutical, agricultural & industrial chemicals, and food & consumer goods industries. Poor understanding of the granulation causes delays in the time to market of new products and poor efficiency in large scale continuous granulation plants. This project will build on recent adva ....Scale-up and Intelligent Control of Granulation Processes. Granulation is the process that forms granular products with carefully targeted properties from powdery or liquid feeds. Granular products abound in the pharmaceutical, agricultural & industrial chemicals, and food & consumer goods industries. Poor understanding of the granulation causes delays in the time to market of new products and poor efficiency in large scale continuous granulation plants. This project will build on recent advances in the understanding of granulation fundamentals to (1) develop new robust design and scale up rules (2) develop intelligent control schemes for continuous granulation circuits, and (3) develop a new generation of regime separated granulators. The project is receiving substantial support from 3 industry partners (MSD Australia, Incitec and WMC Fertilizers) with cash contributions over 40% of the ARC grant requested, as well as very substantial in-kind contributions.Read moreRead less
Fundamental Data and Thermodynamic Modelling for Cryogenic LNG Fluids to Improve Process Design, Simulation and Operation. This research will contribute to a more environmentally sustainable Australia because it will promote the use of natural gas as a fuel supply which produces significantly fewer greenhouse gases than oil or coal. This project will improve the ability of engineers to reliably simulate LNG production plants as well as test new processes and technologies with the potential to in ....Fundamental Data and Thermodynamic Modelling for Cryogenic LNG Fluids to Improve Process Design, Simulation and Operation. This research will contribute to a more environmentally sustainable Australia because it will promote the use of natural gas as a fuel supply which produces significantly fewer greenhouse gases than oil or coal. This project will improve the ability of engineers to reliably simulate LNG production plants as well as test new processes and technologies with the potential to increase efficiency or revenue. Consequently, the level of over-engineering and, thus, the capital and operational costs of such plants will decrease. This in turn will promote the development of Australian gas reserves, particularly for those fields currently on the margins of economic viability.Read moreRead less
Process Systems for Distributed Chemical Manufacturing. This Project investigates a new paradigm for chemicals production, moving away from large-scale centralised plant to distributed manufacture in relatively small localised facilities. The Project is built on the conjunction of a revolutionary process systems synthesis methodology with a new approach to highly compact equipment manufacture. The Project is of great significance to developing countries and to smaller, remote economies such as A ....Process Systems for Distributed Chemical Manufacturing. This Project investigates a new paradigm for chemicals production, moving away from large-scale centralised plant to distributed manufacture in relatively small localised facilities. The Project is built on the conjunction of a revolutionary process systems synthesis methodology with a new approach to highly compact equipment manufacture. The Project is of great significance to developing countries and to smaller, remote economies such as Australia's, which cannot justify or compete with world-scale production facilities. We will develop our ideas in a case study and identify routes to practical implementation of this example in particular and of the new approach in general.Read moreRead less
Near zero-emission hydrogen and carbon production from natural gas and bio-methane. Hydrogen is envisaged as a clean fuel for power generation particularly for the transportation sector. In the short- and mid-term future, hydrogen will be derived from fossil fuels. Based on the conventional processes, the route from fossil fuels to hydrogen invariably produces greenhouse gases. Geosequestration is a viable technique of storing carbon dioxide but has an uncertain long-term environmental ramifi ....Near zero-emission hydrogen and carbon production from natural gas and bio-methane. Hydrogen is envisaged as a clean fuel for power generation particularly for the transportation sector. In the short- and mid-term future, hydrogen will be derived from fossil fuels. Based on the conventional processes, the route from fossil fuels to hydrogen invariably produces greenhouse gases. Geosequestration is a viable technique of storing carbon dioxide but has an uncertain long-term environmental ramification. In contrast, our proposed technique avoids the production of greenhouse gases and, instead, engenders high value added graphitized carbon as a by-product. Given the relative stability and value of graphitized carbon, our catalytic cracking process provides another option to geosequestration.Read moreRead less
High-resolution optical studies of solids nucleation in cryogenic processes. During liquefied natural gas (LNG) production, low concentration impurities can freeze and block the cryogenic heat exchangers at the heart of the liquefaction process. Substantial knowledge gaps exist regarding the kinetics of these solids (i.e. the rate at which they form), especially at the part per million concentrations relevant to LNG. This project, in partnership with ExxonMobil Upstream Research Company, will us ....High-resolution optical studies of solids nucleation in cryogenic processes. During liquefied natural gas (LNG) production, low concentration impurities can freeze and block the cryogenic heat exchangers at the heart of the liquefaction process. Substantial knowledge gaps exist regarding the kinetics of these solids (i.e. the rate at which they form), especially at the part per million concentrations relevant to LNG. This project, in partnership with ExxonMobil Upstream Research Company, will use a proven high resolution optical technique to deliver new insight into solid nucleation and growth kinetics in the high-pressure cryogenic fluids that govern industrial blockage risk. The results will enable energy optimisation to increase liquefaction efficiency as well as tests of innovative blockage-remediation methods.Read moreRead less
Engineering improved technology for nanoparticle-based adjuvant manufacture. Over the next decade nanotechnology will redefine vaccines for animal and human health. Nanoparticle adjuvants will boost engineered vaccines that use minimal antigens such as recombinant proteins and synthetic peptides. This project aims to develop a platform technology for making and controlling the properties of inulin nanoparticles by optimising the engineering and manufacturing aspects of inulin nanoparticles to fu ....Engineering improved technology for nanoparticle-based adjuvant manufacture. Over the next decade nanotechnology will redefine vaccines for animal and human health. Nanoparticle adjuvants will boost engineered vaccines that use minimal antigens such as recombinant proteins and synthetic peptides. This project aims to develop a platform technology for making and controlling the properties of inulin nanoparticles by optimising the engineering and manufacturing aspects of inulin nanoparticles to fundamentally understand the relationship between physical-chemical properties and efficacy. Completion of this project aims to produce potent nanoparticle-based adjuvants underpinned by novel manufacturing technology, to ultimately facilitate the development of more effective and protective vaccines for animals and humans.Read moreRead less