Strength Enhancement of Aluminium Extrusion Alloys via Novel Thermal Processes and Alloy Composition Control. The aluminium industry in Australia produces ~4% of total goods and services exports nationally and over $2 billon per year in export earnings. The importance of developing energy-efficient processing and manufacturing technologies for aluminium and its alloys is reflected in the Federal Government's Light Metals Action Agenda. The proposed project has the potential to establish a platfo ....Strength Enhancement of Aluminium Extrusion Alloys via Novel Thermal Processes and Alloy Composition Control. The aluminium industry in Australia produces ~4% of total goods and services exports nationally and over $2 billon per year in export earnings. The importance of developing energy-efficient processing and manufacturing technologies for aluminium and its alloys is reflected in the Federal Government's Light Metals Action Agenda. The proposed project has the potential to establish a platform for intelligent design and development of thermal processing technologies for aluminium extrusion alloys with improved mechanical properties. Such technologies are expected to help the Australian aluminium industry to expand its international market share.Read moreRead less
Fabrication of Magnesium Diboride (MgB2) thick films. The recent discovery of superconductivity at 39 K in MgB2 has stimulated considerable interest in terms of both fundamental research and applications. The purpose of the proposed project is to conduct fundamental studies on the synthesis, structures and microstructures, and physical properties of doped and undoped MgB2 thick films. The ultimate goal of this study is to fabricate high quality MgB2 thick films on different substrates and to gai ....Fabrication of Magnesium Diboride (MgB2) thick films. The recent discovery of superconductivity at 39 K in MgB2 has stimulated considerable interest in terms of both fundamental research and applications. The purpose of the proposed project is to conduct fundamental studies on the synthesis, structures and microstructures, and physical properties of doped and undoped MgB2 thick films. The ultimate goal of this study is to fabricate high quality MgB2 thick films on different substrates and to gain a better understanding of their various properties with a view to device application.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0668257
Funder
Australian Research Council
Funding Amount
$1,200,000.00
Summary
Combinatorial Deposition and Characterisation Facility for New Alloy Thin Film Materials. Australia's competitive edge in materials research is key to maintaining our economic prosperity. Infrastructure that enables our researchers to synthesize novel materials with precise control over composition and structure is crucial to maintaining our strengths in this field. The proposed infrastructure will accelerate progress on the preparation and characterisation of new alloy and nanostructured materi ....Combinatorial Deposition and Characterisation Facility for New Alloy Thin Film Materials. Australia's competitive edge in materials research is key to maintaining our economic prosperity. Infrastructure that enables our researchers to synthesize novel materials with precise control over composition and structure is crucial to maintaining our strengths in this field. The proposed infrastructure will accelerate progress on the preparation and characterisation of new alloy and nanostructured materials and will pay dividends by providing early access to the best materials. This will give our energy technology, biomedical engineering, tooling, electronics and mining industries a competitive edge. Access to this new generation equipment will enhance our pool of highly skilled materials technologists.Read moreRead less
Laser Assisted Machining of Hard-to-wear Materials for Slurry Pump and Mineral Processing Equipment. The project aims to develop techniques for commercially applicable machining of very hard-to-wear materials using high power laser beams. Traditional techniques of machining such components using cubic boron nitride (CBN) based cutting tools are highly time consuming and expensive both in terms of labour costs and inserts costs. The laser assisted machining of these materials is expected to redu ....Laser Assisted Machining of Hard-to-wear Materials for Slurry Pump and Mineral Processing Equipment. The project aims to develop techniques for commercially applicable machining of very hard-to-wear materials using high power laser beams. Traditional techniques of machining such components using cubic boron nitride (CBN) based cutting tools are highly time consuming and expensive both in terms of labour costs and inserts costs. The laser assisted machining of these materials is expected to reduce the cost and lead time of manufacturing, provide improved tool wear life, and improved on time delivery of products. The technology will have application to the manufacture and use of slurry pumps associated with the mineral processing and mining industries.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0238381
Funder
Australian Research Council
Funding Amount
$100,000.00
Summary
High Sensitivity Broad Range Digitised Electron Microscopy. To install in a central location at Monash University a digital image plate reader and appropriate recording hardware and software as a multi-user facility for high-resolution electron imaging and diffraction. Imaging plates are, in appearance, like photographic film and are used in the electron microscope in the same way. They are, however, nearly a hundred times more sensitive, have a range a hundred thousand times greater, and, when ....High Sensitivity Broad Range Digitised Electron Microscopy. To install in a central location at Monash University a digital image plate reader and appropriate recording hardware and software as a multi-user facility for high-resolution electron imaging and diffraction. Imaging plates are, in appearance, like photographic film and are used in the electron microscope in the same way. They are, however, nearly a hundred times more sensitive, have a range a hundred thousand times greater, and, when interrogated by a reader, generate a digitised output and can then be used again. We propose to exploit those characteristics in the study of advanced materials, in the investigation of phases changes, and in the characterisation of materials not sufficiently stable in the electron beam to observe by more conventional methods.Read moreRead less
Surface reaction kinetics of zinc gas relevant to the ZINCALUME coating process. The proposed project aims to develop a sound understanding of the mechanism and rate of condensation of zinc vapour on clean and partially oxidised steel strip surfaces. This Fundamental scientific knowledge is the key to furthering our understanding of the effect of process variables on the occurrence of pinholes and bare patches on ZINCALUME coated steel strip. Should the fundamental causes of defect formation be ....Surface reaction kinetics of zinc gas relevant to the ZINCALUME coating process. The proposed project aims to develop a sound understanding of the mechanism and rate of condensation of zinc vapour on clean and partially oxidised steel strip surfaces. This Fundamental scientific knowledge is the key to furthering our understanding of the effect of process variables on the occurrence of pinholes and bare patches on ZINCALUME coated steel strip. Should the fundamental causes of defect formation be established, product quality can be improved, process costs reduced and the Australian industry's competitive position in the market place retained. A new experimental approach will be taken; conductive to the training of the researchers involved in advanced research techniques.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0775499
Funder
Australian Research Council
Funding Amount
$130,000.00
Summary
High Performance Optical Profilometer for mapping micro/meso/macroscopic topography. Developing advanced, high performance new materials requires an understanding of surfaces and interfaces. Making a small area, low yield material or device is a regular occurrence within the Australian research community. The ability to create reproducible, high yield materials requires greater understanding of the stresses, uniformities and deformations in a material over large areas. The proposed instrument ....High Performance Optical Profilometer for mapping micro/meso/macroscopic topography. Developing advanced, high performance new materials requires an understanding of surfaces and interfaces. Making a small area, low yield material or device is a regular occurrence within the Australian research community. The ability to create reproducible, high yield materials requires greater understanding of the stresses, uniformities and deformations in a material over large areas. The proposed instrument can measure topography over many centimeters-squared with sub-micron spatial resolution, currently beyond the capabilities of researchers in Australia. By providing a quantitative method to measure surface textures, the instrument will also support Australian industries looking for improved process control.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0989861
Funder
Australian Research Council
Funding Amount
$650,000.00
Summary
Electron Microscopes for Nanometer-Scale Imaging/Microanalysis in the Materials, Biological, Physical, Engineering and Chemical Sciences. Electron microscopes have contributed to many of the most significant discoveries and technological advances of the last 6 decades. High resolution transmission and scanning electron microscopes have become essential research infrastructure in internationally competitive materials science, biology, bio-medical science, physics, chemistry and a broad range of e ....Electron Microscopes for Nanometer-Scale Imaging/Microanalysis in the Materials, Biological, Physical, Engineering and Chemical Sciences. Electron microscopes have contributed to many of the most significant discoveries and technological advances of the last 6 decades. High resolution transmission and scanning electron microscopes have become essential research infrastructure in internationally competitive materials science, biology, bio-medical science, physics, chemistry and a broad range of engineering disciplines. This capability is not currently available in the Newcastle, Hunter, Central and Lower North Coast and New England regions. This proposal is aimed at satisfying the considerable demand for high resolution microscopy in these areas leading to high quality research outcomes across 3 National Research Priorities and a strong contribution to research training.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0775643
Funder
Australian Research Council
Funding Amount
$380,000.00
Summary
A multiscale system for characterizing surface and subsurface properties of advanced materials. The installation of the proposed equipment will greatly strengthen the research capability and capacity of the leading Australian teams in the frontier areas of multiscale manufacturing and advanced materials technology. This will in turn lead to more significant innovations and sharpen Australia's competitive edge internationally. The facility will enable the advanced training of students and enginee ....A multiscale system for characterizing surface and subsurface properties of advanced materials. The installation of the proposed equipment will greatly strengthen the research capability and capacity of the leading Australian teams in the frontier areas of multiscale manufacturing and advanced materials technology. This will in turn lead to more significant innovations and sharpen Australia's competitive edge internationally. The facility will enable the advanced training of students and engineers most needed by the country. Read moreRead less
Rapid Manufacturing of Aluminium. The project has both national and international significance and addresses the National Research Priority: Frontier Technologies - Advanced Materials (light alloys). Rapid manufacturing produces functional parts directly from a computer solid model using a layer wise rapid prototyping device. Rapid manufacturing is particularly important in the Australian context where small production runs means that tooling and inventory costs are a much larger proportion of t ....Rapid Manufacturing of Aluminium. The project has both national and international significance and addresses the National Research Priority: Frontier Technologies - Advanced Materials (light alloys). Rapid manufacturing produces functional parts directly from a computer solid model using a layer wise rapid prototyping device. Rapid manufacturing is particularly important in the Australian context where small production runs means that tooling and inventory costs are a much larger proportion of the total cost than in North American, European or Asian countries. With a large installed machine base, a substantial automotive and automotive component industry and a major aluminium industry, this project can assist in the further development of these industries.Read moreRead less