Strength Enhancement of Aluminium Extrusion Alloys via Novel Thermal Processes and Alloy Composition Control. The aluminium industry in Australia produces ~4% of total goods and services exports nationally and over $2 billon per year in export earnings. The importance of developing energy-efficient processing and manufacturing technologies for aluminium and its alloys is reflected in the Federal Government's Light Metals Action Agenda. The proposed project has the potential to establish a platfo ....Strength Enhancement of Aluminium Extrusion Alloys via Novel Thermal Processes and Alloy Composition Control. The aluminium industry in Australia produces ~4% of total goods and services exports nationally and over $2 billon per year in export earnings. The importance of developing energy-efficient processing and manufacturing technologies for aluminium and its alloys is reflected in the Federal Government's Light Metals Action Agenda. The proposed project has the potential to establish a platform for intelligent design and development of thermal processing technologies for aluminium extrusion alloys with improved mechanical properties. Such technologies are expected to help the Australian aluminium industry to expand its international market share.Read moreRead less
Development of ultrafine Grained Steels. This project will develop new methods to produce steels with much finer microstructures, and investigate how these microstructures form. This will markedly increase the strength and toughness of these steels, which is particularly required for the pipeline, off shore platform and large construction industries. The method to be used involves controlling the hot deformation of the steel and control of the phase transformation during or after deformation. ....Development of ultrafine Grained Steels. This project will develop new methods to produce steels with much finer microstructures, and investigate how these microstructures form. This will markedly increase the strength and toughness of these steels, which is particularly required for the pipeline, off shore platform and large construction industries. The method to be used involves controlling the hot deformation of the steel and control of the phase transformation during or after deformation. Current work has shown that it is possible to reduce the grain size from 5 to 1microns using quite simple methods.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0560705
Funder
Australian Research Council
Funding Amount
$825,000.00
Summary
Advanced Deformation Simulation Laboratory. For Australia to maintain its position as a world leader in the science of metals processing it must have the capability for state-of-the-art physical simulation. The present proposal is for the purchase and installation of two leading edge simulation tools: a high rate/short inter-pass hot deformation simulator and a hot equal channel angular extrusion press. Advanced hot deformation simulation is required for the development and optimisation of "fast ....Advanced Deformation Simulation Laboratory. For Australia to maintain its position as a world leader in the science of metals processing it must have the capability for state-of-the-art physical simulation. The present proposal is for the purchase and installation of two leading edge simulation tools: a high rate/short inter-pass hot deformation simulator and a hot equal channel angular extrusion press. Advanced hot deformation simulation is required for the development and optimisation of "fast" industrial processes and for understanding the complex microstructural reactions associated with them. High temperature extrusion is required for the development of ultra-fine and nano-grained light metals.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0882948
Funder
Australian Research Council
Funding Amount
$440,000.00
Summary
Multidisciplinary 'Environmental' Field Emission Gun Scanning Electron Microscope. The present proposal is for a high resolution electron microscope for use in the development of new materials for the automotive, textile and bio-medical sectors. The new generation of automotive materials will be lighter and more crash resistant. New textiles will be 'active' in providing warmth and cooling through their conducting properties. They will also provide enhanced dynamic protection against physical ha ....Multidisciplinary 'Environmental' Field Emission Gun Scanning Electron Microscope. The present proposal is for a high resolution electron microscope for use in the development of new materials for the automotive, textile and bio-medical sectors. The new generation of automotive materials will be lighter and more crash resistant. New textiles will be 'active' in providing warmth and cooling through their conducting properties. They will also provide enhanced dynamic protection against physical harm. The facility will support the development of new cellular scaffolds made from metals and polymers. These scaffolds will be used for tissue growth and engineering. The facility will also be used to support Deakin University's regional collaborators.Read moreRead less
Exploiting Annealing Reactions for New Steel Grade Development. Overseas steel markets are demanding thinner and cheaper formable products. The proposed work aims to establish how the reactions that take place during annealing can be exploited to create new products to meet these needs. The processes of recrystallization texture development, which controls the ease with which the product can be drawn into shapes, precipitate dissolution, which impacts on surface quality, and creep, which can lea ....Exploiting Annealing Reactions for New Steel Grade Development. Overseas steel markets are demanding thinner and cheaper formable products. The proposed work aims to establish how the reactions that take place during annealing can be exploited to create new products to meet these needs. The processes of recrystallization texture development, which controls the ease with which the product can be drawn into shapes, precipitate dissolution, which impacts on surface quality, and creep, which can lead to annealing defects in thin products will be studied. The objective is use the knowledge generated to remove over-design of processing parameters and steel composition to develop new cost effective export grades.Read moreRead less
ARC Centre of Excellence - Design in Light Metals. Under the national Light Metals Action Agenda, Australia recognizes a strategic interest in the production, processing and applications of the light metals, and a growth in global markets for light metals technology. Light metals research is a designated national priority, and this Centre will provide the national focus in strategic fundamental research, the critical level of investment and the level of innovation necessary to achieve competiti ....ARC Centre of Excellence - Design in Light Metals. Under the national Light Metals Action Agenda, Australia recognizes a strategic interest in the production, processing and applications of the light metals, and a growth in global markets for light metals technology. Light metals research is a designated national priority, and this Centre will provide the national focus in strategic fundamental research, the critical level of investment and the level of innovation necessary to achieve competitive advantage from an outstanding research base. As a major contributor to a strategic network of national research capabilities, it will underpin substantial developments in the light metals industry nationally and globally, and extend linkages with major research centres internationally.Read moreRead less
Intelligent Materials Processing: Microstructure And Texture Control In Bcc Metals. In Australia, steel companies are continuing to search for cost effective steel compositions and processing routes. Concurrently, applications for Ti alloys in chemical, medical and aerospace industries are continuing to widen. As an outcome of this project, the basis for the optimisation of processing routes in order to achieve enhanced product properties at lower cost will be established. In the course of this ....Intelligent Materials Processing: Microstructure And Texture Control In Bcc Metals. In Australia, steel companies are continuing to search for cost effective steel compositions and processing routes. Concurrently, applications for Ti alloys in chemical, medical and aerospace industries are continuing to widen. As an outcome of this project, the basis for the optimisation of processing routes in order to achieve enhanced product properties at lower cost will be established. In the course of this work, a new model for the prediction of microstructure and texture evolution during recrystallisation will be developed and new process routes will be designed. Read moreRead less
Development of SmCo-based High Temperature Permanent Magnets: Microstructure and Coercivity Mechanism. This project is to develop high performance permanent magnets for elevated temperature applications. Microstructure and magnetic properties will be examined using atom probe, TEM, XRD and magnetometry. The specific atom probe is the state-of-the-art technique for the characterization of nanostructure and falls in the designated National Research Priority 3, PG2 Frontier Technologies (nanotechno ....Development of SmCo-based High Temperature Permanent Magnets: Microstructure and Coercivity Mechanism. This project is to develop high performance permanent magnets for elevated temperature applications. Microstructure and magnetic properties will be examined using atom probe, TEM, XRD and magnetometry. The specific atom probe is the state-of-the-art technique for the characterization of nanostructure and falls in the designated National Research Priority 3, PG2 Frontier Technologies (nanotechnology). The magnet alloys concerned are an example of Advanced Materials (NRP3, PG3), possessing the best performance amongst such functional materials. The expertise gained in the use of the atom probe technique in this project will have broader applications in the study of nanostructured materials and other metal alloy problems within Australia.Read moreRead less
A Novel Approach to Grain Refinement of Cast Metals. This proposal combines fundamental scientific studies with applied engineering research. The outcomes will offer materials scientists and engineers with a totally new way to understand the grain refinement of cast metals. The new scientific knowledge generated will put Australia at the absolute forefront of the field and maintain our internationally leading position. The new grain refiners and the relevant master alloys to be developed will ....A Novel Approach to Grain Refinement of Cast Metals. This proposal combines fundamental scientific studies with applied engineering research. The outcomes will offer materials scientists and engineers with a totally new way to understand the grain refinement of cast metals. The new scientific knowledge generated will put Australia at the absolute forefront of the field and maintain our internationally leading position. The new grain refiners and the relevant master alloys to be developed will have strong potential to be commercialized to produce cast metals with much improved properties and performance. This will not only increase Australian competitive ability in the international market, but will also make considerable economic benefits.Read moreRead less
Simulation and Modelling of Interactions between Dislocations and Precipitates in High Strength Light Alloys. Most light alloys are strengthened by highly dispersed nanoscale precipitates. The mechanical behaviour of these alloys is determined by the intimate coupling between precipitate microstructure (size, shape and spatial distribution) and dislocation activities (by-pass, shearing and adsorption at interfaces). By integrating state-of-the-art experimental characterization and computer simul ....Simulation and Modelling of Interactions between Dislocations and Precipitates in High Strength Light Alloys. Most light alloys are strengthened by highly dispersed nanoscale precipitates. The mechanical behaviour of these alloys is determined by the intimate coupling between precipitate microstructure (size, shape and spatial distribution) and dislocation activities (by-pass, shearing and adsorption at interfaces). By integrating state-of-the-art experimental characterization and computer simulation techniques, this project aims to reveal detailed and accurate deformation mechanisms in these alloys. The knowledge gained and models developed are expected to provide guidelines to the optimization of existing alloys and design of new alloys, which is expected to create substantial wealth for Australia.Read moreRead less